X25 metal flap valve pump design level 1, Service and operating manual – Blagdon Pump X25 Metallic User Manual

Page 6

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x25fvmdl1sm-rev0411

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PLEASE NOTE!

The photos shown in this manual are for general instruction only. Your specific model

may not be shown. Always refer to the parts list and exploded view drawing for your

specific model when installing, disassembling or servicing your pump.

PRINCIPLE OF PUMP OPERATION

This ball valve pump is powered by compressed air and is a 1:1 pressure ratio design.

It alternately pressurizes the inner side of one diaphragm chamber, while simultaneously

exhausting the other inner chamber. This causes the diaphragms, which are connected

by a common rod, to move endwise. Air pressure is applied over the entire surface

of the diaphragm, while liquid is discharged from the opposite side. The diaphragm

operates under a balanced condition during the discharge stroke, which allows the unit

to be operated at discharge heads over 200 feet (61 meters) of water head.

Since the diaphragms are connected by a common rod, secured by plates to the

center of the diaphragms, one diaphragm performs the discharge stroke, while the other

is pulled to perform the suction stroke in the opposite chamber.

For maximum diaphragm life, keep the pump as close to the liquid being pumped

as possible. Positive suction head in excess of 10 feet of liquid (3.048 meters) is not

recommended. For applications with higher suction heads, consult the factory.

Alternate pressuring and exhausting of the diaphragm chamber is performed by

means of an externally mounted, pilot operated, four-way spool type air distribution

valve. When the spool shifts to one end of the valve body, inlet air pressure is applied to

one diaphragm chamber and the other diaphragm chamber exhausts. When the spool

shifts to the opposite end of the valve body, the porting of chambers is reversed. The air

distribution valve spool is moved by an internal pilot valve which alternately pressurizes

one side of the air distribution valve spool, while exhausting the other side. The pilot

valve is shifted at each end of the diaphragm stroke by the diaphragm plate coming in

contact with the end of the pilot valve spool. This pushes it into position for shifting of

the air distribution valve.

The chambers are manifolded together with a suction and discharge check valve for

each chamber, maintaining flow in one direction through the pump.

INSTALLATION & START-UP

Locate the pump as close to the product being pumped as possible, keeping suction

line length and number of fittings to a minimum. Do not reduce line size.

For installations of rigid piping, short flexible sections of hose should be installed be-

tween pump and piping. This reduces vibration and strain to the piping system. A surge

suppressor is recommended to further reduce pulsation in flow. Tighten all fasteners

before pump startup.

This pump was tested at the factory prior to shipment and is ready for operation. It

is completely self-priming from a dry start for suction lifts of 17 feet (5.8 meters) or less.

For suction lifts exceeding 17 feet of liquid, fill the chambers with liquid prior to priming.

SERVICE AND OPERATING MANUAL

X25 Metal Flap Valve Pump

Design Level 1

II 2GD T5

See page 16 for

ATEX ratings

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