Trouble shooting guide – Blagdon Pump X50 Non-Metallic User Manual

Page 7

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HG-CF-1083 Rev. K - 09.02.11

b50_x50_nm_manual-rev0911

Page 7

HG -CF -1083 Rev. I - 12.02.10

PAGE 7

TROUBLE SHOOTING GUIDE

NOTE : - Check all solutions before dismantling the pump.

PROBLEM

CAUSE

SOLUTION

Pump will not start

Air valve assembly malfunction/Siezure

Obstructed fluid line.

Obstructed diaphragm chamber.

Diaphragm failure causing fluid & excessive air to be

expelled through the exhaust.

Diaphragm seal failure.

Air valve system malfunction.

Air connected to exhaust.

Check carrier for freedom of movement.

-

Clean, oil & replace.

Clean line or increase line size.

Remove obstruction.

Replace diaphragm.

Replace shaft seals.

Check all seals in valve chest assembly.

Re -connect to air inlet.

Erratic flow

Diaphragm failure on one side.

Valve ball not seating.

Suction leakage.

Diaphragm failure causing fluid & excessive air to be

expelled through the exhaust.

Diaphragm seal failure.

Air valve system malfunction.

Replace diaphragm.

Check and remove obstruction.

Check and correct.

Replace diaphragm.

Replace shaft seals.

Check all seals in valve chest assembly.

Pump strokes but will not

discharge

Excessive suction lift.

Suction line leakage.

Valve ball not seating correctly or damaged.

Suction line or strainer clogged.

Diaphragm failure.

Shorten suction line.

Check and correct.

Check and remove obstruction / replace.

Clear.

Replace diaphragm.

Fluid discharged from air

exhaust

Diaphragm Failure.

Loose frontplate.

Replace diaphragm.

Re -Torque to manual specifications.

Intermittent stroke rate

Over lubrication

Diaphragm shaft seal failure.

Air valve system malfunction.

Valve ball not seating / partially obstructed.

Shut -down pump. Remove air connection

into pump & introduce a small quantity of de -

greasing agent into air valve and replace

line. Run pump until clear.

Replace seals.

Check all seals in valve chest assembly.

Clear obstruction.

The Atex approved units are supplied with a natural earth ground

cable. This cable is 2 meters in length and permanently connected

through a nut and bolt at the inner cover casting. The other end is free

to connect to the nearest available suitable point to provide a natural

earth ground. This must be done to reduce the risk of electro

-static

sparking.

Grounding the pump :

-

Take action to prevent static sparking. Fire or

explosion can result, especially when handling

flammable liquids. The pump, piping, valves,

containers or other miscellaneous equipment

must be grounded.

WARNING!

ATEX Certified units :

- X5005GT.. These models are certified to : -

Non-electrical equipment for potentially explosive atmospheres : EN13463

-1 : 2001, ‘c’ - Internal control of production.

II 2 GD c

ADDITIONAL PARTS FOR ATEX CAT. 2 PUMPS

REF

No.

PART

NUMBER

DESCRIPTION

QTY

41

SA10528

GROUNDING LEAD

- M10

1

42

SP467

ATEX I/D TAG

1

43

SP474

TIE -LOK TIE

1

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