Lincoln Electric IM10101 MAGNUM PRO ROBOTIC TORCH K2646-,K2647- - Manual (Page 11)

INSTALLATION
MAGNUM® PRO ROBOTIC TORCH
Read this entire installation section before you
start installation.
SAFETY PRECAUTIONS
ELECTRIC SHOCK can kill.
• Do not touch electrically live parts
such as output terminals or
internal wiring.
• Insulate yourself from the work
and ground.
• Always wear dry insulating gloves.
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Only qualified personnel should install, use or
service this equipment
CONNECTING MOUNTING ARM TO
ROBOT
Make sure that the robot is in its Zero position.
Assemble mounting arm adapter to J6 of robot arm
using 4 M4x0.7 SHCS. Assemble mounting arm
assembly to adapter using 4 M6x1.0 SHCS. Make sure
the hex bracket on the mounting arm is oriented down.
(See Figure D.1)
FIGURE D.1
Gas Tube Kit is available to provide tool-less gas tube
connection to Lincoln wire feeders. Install per the
instructions sent with the kit.
ASSEMBLY OF CABLE LINER TO GUN
(FOR GUNS WITHOUT PREINSTALLED
LINERS)
Lay gun flat and insert liner into back end of gun. Feed
liner forward until liner bushing bottoms out and secure
with set screw. For air-cooled torches, trim liner 5/8”
from end of gooseneck. For water-cooled torches, trim
liner flush to gooseneck, then remove liner and trim an
additional 1” off of the liner. Insert back into gun and
secure. Attach desired consumables to gooseneck.
CONNECTING GUN TO MOUNTING ARM
Insert front of gun thru rear of mounting arm hex,
ensuring that gun is oriented with gooseneck down.
Push gun forward until gun handle bottoms out on hex.
Thru holes for set screw should be aligned. Secure
with 2 attached SHCS. (See Figure D.2)
FIGURE D.2
CONNECTING CABLE ASSEMBLY TO
WIRE FEEDER
Ensure that the appropriate bushing is installed on the
wire feeder to match the connector on the gun. Insert
feeder connector into wire feeder bushing and secure.
Ensure that cable is not twisted when installed.
Connect gas hose to gas fitting. (If Applicable)
ELECTRODES AND EQUIPMENT
The Magnum Pro Robotic torch has been designed for
use with Lincoln GMAW wire electrodes. Refer to the
appropriate Lincoln Process and Procedure Guidelines
for the electrode used for information on recommend-
ed electrical and visible stickouts.
AVOIDING WIRE FEEDING PROBLEMS
Wire feeding problems can be avoided by observing
the following gun handling procedures:
1. Keep the electrode cable as straight as possible
when welding or loading electrode through cable.
2. Keep cable clean by following maintenance instruc-
tions.
3. Use only clean, rust-free electrode. The Lincoln
electrodes have proper surface lubrication.
4. Replace contact tip when the arc starts to become
unstable or the contact tip end is fused or deformed.
WARNING
B-1 B-1
MOUNTING ARM ASSEMBLY
MOUNTING ARM ADAPTER
J6 ROBOT ARM
(4) M4x0.7 SHCS
(4) M6x1.0 SHCS
Gun handle bottoms
out on hex bracket of
arm adapter in this area.