Document Outline

• Section 0: Prologue
  • Revision History
  • Table of Contents
  • Limited Warranty
  • Returned Goods Procedure
  • Electromagnetic Compatibility (EMC)
• Section 1: Safety
  • General Precautions
  • Safety Standards Booklet Index
  • Ultraviolet Radiation Protection
  • Noise Protection
  • Toxic Fume Prevention
  • Electric Shock Prevention
  • Fire Prevention
  • Explosion Prevention
  • Health Support Equipment
• Section 2: Specifications
  • System Description
  • System Components
  • Power Supply Specifications
  • Torch Coolant Specifications
  • Manual Gas Console (MGC) Specifications
  • Gas Supply Requirements
  • Impulse Start Console (ISC) Specifications
  • Torch and 2-Gang Manifold Specifications
  • 5-Gang Manifold Specifications
  • Airborne Noise Emissions
• Section 3: Installation
  • Initial Inspection
  • Component Placement
  • System Interconnection
  • Power Supply Primary Power Connections
  • Power Supply Output Connections
  • ISC Control Cable and ISC Ground Connections
  • Cooling System Connections
  • Torch Leads to Impulse Start Console Connections
  • Torch Leads to Torch Base Connections
  • Torch Gas Connections
  • Gas Supply Connections
  • CAN Communication Connections
  • CNC Machine Interface Connections
  • Filling the Cooling System
• Section 4: Operation
  • Operating the Manual Gas Console (MGC)
  • Setting up to Cut
  • Setting up to Mark (Overrides Cut)
  • Verifying Input Gas Pressures
  • Making a Cut or Mark
  • Piercing Thick Materials
  • Moving Pierces and Edge Starts
  • Cut Quality
  • Checking Errors
  • Checking the Version and Serial Number
  • Changing the Language
  • Adjusting the Screen Contrast
• Section 5: Torch Consumables and Cutting Charts
  • Installing / Removing the Torch Head
  • Installing / Replacing Consumables
  • Maximizing Consumable Life
  • Inspecting for Damage
  • Selecting Consumables
    • Mild Steel Copper Electrode
    • Mild Steel Silver Electrode
    • Stainless Steel - H17 Plasma Copper Electrode
    • Stainless Steel - Air or Nitrogen Plasma Copper Electrode
    • Stainless Steel - Air or Nitrogen Plasma Silver Electrode
    • Aluminum Copper Electrode
    • Aluminum Silver Electrode
  • Cutting Charts
    • Mild Steel - 30 Amps - Oxygen Plasma / Oxygen Shield Copper Electrode
    • Mild Steel - 50 amps - Oxygen Plasma / Oxygen or Air Shield Copper Electrode
    • Mild Steel - 70 Amps - Oxygen Plasma / Air Shield Copper Electrode
    • Mild Steel - 100 Amps - Oxygen Plasma / Air Shield Copper Electrode
    • Mild Steel - 150 Amps - Oxygen Plasma / Air Shield Copper Electrode
    • Mild Steel - 200 Amps - Oxygen Plasma / Air Shield Copper Electrode
    • Mild Steel - 275 Amps - Oxygen Plasma / Air Shield Copper Electrode
    • Stainless Steel - 30 Amps - Air Plasma / Air Shield Copper Electrode
    • Stainless Steel - 50 Amps - Air Plasma / Nitrogen Shield Copper Electrode
    • Stainless Steel - 70 Amps - H17 Plasma / Nitrogen Shield Copper Electrode
    • Stainless Steel - 70 Amps - Air Plasma / Nitrogen Shield Copper Electrode
    • Stainless Steel - 100 Amps - H17 Plasma / Nitrogen Shield Copper Electrode
    • Stainless Steel - 100 Amps - Air Plasma / Nitrogen Shield Copper Electrode
    • Stainless Steel - 150 Amps - H17 Plasma / Nitrogen Shield Copper Electrode
    • Stainless Steel - 150 Amps - Air Plasma / Nitrogen Shield Copper Electrode
    • Stainless Steel - 200 Amps - H17 Plasma / Nitrogen Shield Copper Electrode
    • Stainless Steel - 200 Amps - Air Plasma / Nitrogen Shield Copper Electrode
    • Stainless Steel - 260 Amps - H17 Plasma / Nitrogen Shield Copper Electrode
    • Stainless Steel - 275 Amps - Air Plasma / Nitrogen Shield Copper Electrode
    • Aluminum - 30 Amps - Air Plasma / Nitrogen Shield Copper Electrode
    • Aluminum - 50 Amps - Air Plasma / Nitrogen Shield Copper Electrode
    • Aluminum - 70 Amps - Air Plasma / Nitrogen Shield Copper Electrode
    • Aluminum - 100 Amps - Air Plasma / Nitrogen Shield Copper Electrode
    • Aluminum - 150 Amps - Air Plasma / Nitrogen Shield Copper Electrode
    • Aluminum - 200 Amps - Air Plasma / Nitrogen Shield Copper Electrode
    • Aluminum - 275 Amps - Air Plasma / Nitrogen Shield Copper Electrode
    • Mild Steel - 100 Amps - Oxygen Plasma / Air Shield Silver Electrode
    • Mild Steel - 150 Amps - Oxygen Plasma / Air Shield Silver Electrode
    • Mild Steel - 200 Amps - Oxygen Plasma / Air Shield Silver Electrode
    • Mild Steel - 275 Amps - Oxygen Plasma / Air Shield Silver Electrode
    • Stainless Steel - 100 Amps - Air Plasma / Nitrogen Shield Silver Electrode
    • Stainless Steel - 150 Amps - Air Plasma / Nitrogen Shield Silver Electrode
    • Stainless Steel - 200 Amps - Air Plasma / Nitrogen Shield Silver Electrode
    • Aluminum - 100 Amps - Air Plasma / Nitrogen Shield Silver Electrode
    • Aluminum - 150 Amps - Air Plasma / Nitrogen Shield Silver Electrode
    • Aluminum - 200 Amps - Air Plasma / Nitrogen Shield Silver Electrode
    • Aluminum - 275 Amps - Air Plasma / Nitrogen Shield Silver Electrode
• Section 6: Maintenance & Troubleshooting
  • Routine Maintenance
    • Power Supply
    • Manual Gas Console (MGC)
    • Torch, Torch Leads, and Gas Hoses
    • Impulse Start Console (ISC)
    • Work Ground
  • Replacing the Torch Coolant and Filter
  • Microprocessor (DSP) Status Indicators
  • Microprocessor (DSP) Sequence of Operation
  • Error Codes
  • General Troubleshooting
  • Chopper Test Procedure
• Section 7: Parts List
  • Power Supply (300221 - 300229)
  • Manual Gas Console (300600)
  • Impulse Start Console (300500)
  • Torch and Manifold Assemblies
  • Shielded Torch Leads
  • CAN Communication Cable and Termination Plug
  • Manifold Control Cables
  • Gas Hose Package with MGC
  • Coolant and Power Leads
  • Work Ground Lead
  • Oxygen Supply Gas Hose (Optional)
  • Nitrogen Supply Gas Hose (Optional)
  • Air Supply Gas Hose (Optional)
  • H17 Supply Gas Hose (Optional)
  • “CII” Cable (for Optional External Inova)
  • “FII” Cable (for Optional Internal Inova)
  • “JII” Cable (for Optional Internal Inova)
• Section 8: Internal Inova Console Option
  • Overview
  • Plug Identification
  • Unique Interconnect Cables
  • Grounding
  • Parts List
    • Location in Spirit II 150 & 275
    • Location in Spirit II 400
• Appendix A: Electromagnetic Compatibility (EMC)
  • Background
  • Installation and Use
  • Assessment of Area
  • Methods of Reducing Emissions
    • Mains Supply
    • Maintenance of the Plasma Cutting Equipment
    • Plasma Cutting Cables
    • Equipotential Bonding
    • Earthing of the Workpiece
    • Screening and Shielding