Condec PIN8010 - Manual (Page 10)

4 PIN8000/PIN8010 Operation and Maintenance Manual
1. Check that the pressure valve (11) is closed (rotate clockwise until it stops) and that the vent valve (12) is
open (two turns counter-clockwise from its stop). Verify that the Condec REG 1000 (10) is closed by
rotating counter-clockwise until it stops.
2. Plug in the power cord (1).
3. Connect the male end of the test (output) hose to output port 1 or port 2 (9).
4. Connect the swivel fitting end (7/16-20) of the test (output) hose to the input of the device to be
pressurized using adapters if required. Properly tighten all connections.
5. Locate the male end of the supplied output port fitting PN 55542 found within the top cover. Connect
with the output port (9).
6. Connect the other end of the output port fitting, male 7/16-20 37 degree (AN-4) JIC thread, to Condec
3030, Condec DPDG, or the customer-supplied pressure electronic calibration standard. If necessary, use
adapters or a hose. Use a cheat seal pad PN 54854 between the output port fitting (PN 55542) and the
hose/adapter. Properly tighten all connections.
7. If using the optional external cylinder PN 59533, connect the male end of the input hose (3) to the
female CGA-580 brass cylinder (5) valve fitting.
If not using the optional external cylinder, connect the male end of the input hose (3) to the female
CGA-580, customer-supplied, regulated pressure source.
8. Connect the swivel fitting end (7/16-20) of the input hose (3) to the input port (4) fitting using a cheat
seal pad PN 54854 between the mating surfaces. Properly tighten all connections.
Note
PIN8000 shown, AC Input (1), one of the output (test) ports (9) and input port (4) are on back side of the
PIN8010 rack-mountable intensifier.
3.3 Operating Instructions
S ee Figure 3-1 when following these steps.
1. If using the optional external cylinder PN 59533, open the cylinder valve (5) by slowly rotating
counter-clockwise until it stops.
If not using the optional external cylinder, slowly open the customer-supplied regulated, 2000 PSIG
max. input pressure source valve.
2. Using the Condec REG 1000 (10), adjust the maximum intensifier pump input pressure, as read by the
regulated pressure gauge (6), to 1/10 of the target value. The unit utilizes an internal intensifier with a
10:1 ratio. For example, setting regulated pressure to 300 PSI would generate an output pressure of 3,000
PSI. This protects the device from being accidentally over-pressurized.
3. To generate pressure, enable the power switch (2) and monitor the pressure as it builds in the
accumulator pressure gauge (7). Turn the power switch (2) off when 10% more than the target pressure
has been achieved.
Note
The intensifier power switch (2) can be operated in two modes. The “up” position is continuous and the
“down” position is momentary/jog.

Do not operate the unit in continuous mode without an operator being present.
DANGER
4. To apply pressure, the vent valve (12) must be closed by rotating the knob clockwise. Slowly open the
pressure valve (11) counter-clockwise, while monitoring the electronic calibration standard display
previously attached to one of the output ports (9), until reaching near the target value. The analog output
pressure gauge (8) will also give a reading; however, it will be less accurate.
5. Use either the pressure (11) or vent valve (8) to obtain a pressure reading near the target value. Both
provide precise control. As the pressure approaches the desired value, the valve being used for control
should be slowly rotated clockwise to its closed position.
6. To obtain exact pressure readings, slowly rotate the vernier control (14) knob in the required direction
(clockwise to increase pressure) as indicated by the electronic calibration standard display.
Note
Use the intensifier power switch (2) if the accumulator pressure gauge (7) reading falls below the required
target pressure value.