Diagrams, Classic ii deutz – Lincoln Electric IM553 CLASSIC II User Manual
Page 20
F-1
CLASSIC II DEUTZ
F-1
CONTROL PANEL COMPONENTS
SHOWN AS VIEWED FROM REAR.
LEAD COLOR CODE
B-BLACK
G-GREEN
N-BROWN
B
R
+
-
+
-
Y
R
W
B
B
W
W
SLIP RINGS
TO IRON
R
N
A
54
3
2
1
ALTERNATOR
AUXILIARY
POWER
WINDINGS
CURRENT
TRANSFORMER
CB1
115 VOLT
RECEPTACLE
230 VOLT
RECEPTACLE
Y
NEGATIVE
SELECTOR
SWITCH
WELDER
LEAD BLOCK
AC
AC
CR2 REED
RELAY
42
602A
G
U
CB2
FUSE
15A.
1
2
3
4
5
6
7
8
9
10
11
12
1
2
3
4
5
6
600A
41
GENERATOR
N
-W
+Y
G
G
B
600B
610
610
602B
R
SWITCH
START
STARTING
MOTOR
+
ENGINE
+
52
D+
D-
B+
W
2
1
IDLER
SWITCH
+
A
FUEL
SOLENOID
IDLER
SOLENOID
SENSOR
7
8
3
4
5
6
ALTERNATOR
OIL PRESSURE
GAUGE
SI
GND
ALTERNATOR
ROTOR
SLIP RING
NEAREST
OIL TEMP.
-
HOUR
METER
J5
P9
J8
POSITIVE
ELECTRICAL SYMBOLS
PER E1537
P10
+Y
-W
N
U
W
B
-
50A
50
51
51A
60
56
55
60B
RHEOSTAT
(CC- )
(CC+) & (CV+ WITH W.F.M.)
(30AMP)
(15AMP)
L11126
60E
B
B
Y
G
NEUTRAL BONDED TO FRAME
NEUTRE RACCORDE AU BATI
’
1
2
3
4
1
2
3
45
6
7
8
9
10
IDLER/ENGINE
PROTECTION
P.C. BOARD
53B
56A
57
60A
ENGINE
FAILURE
LAMP
54B
59
58A
54
J1
J2
53
53A
61
60C
IGNITION
10
9
J3
P3
ENGINE
CONNECTOR
OIL PRESSURE
SENSOR
62
10-2-98D
Y
B
SEE
BELOW
*
W
G
PLUG FOR
REMOTE CONTROL
POTENTIOMETER
B
*
P8
1
2
3
4
5
6
X
41
600
42
602
R
W
R
BELOW
SEE
*
REMOTE CONTROL RECEPTACLE & SWITCH
X
Y
CONNECT
TO CASE
WITH MACHINE NOT RUNNING, REMOVE PLUG "P9" ON
MACHINE FROM CONNECTOR "J8". THEN CONNECT
PLUG "P8" ON REMOTE CONTROL TO
CONNECTOR "J8" ON MACHINE.
K924-1 REMOTE CONTROL (OPTIONAL)
REMOTE CONTROL
POTENTIOMETER BOX
SWITCH FOR LOCAL OR
REMOTE CONTROL SHOWN
IN LOCAL POSITION.
#2 HEAVY LEAD
WIRE FEED MODULE (OPTIONAL)
WIRE
FEED
MODULE
NEG.
POS.
OUTPUT TERMINALS
CONNECT TO POS. & NEG.
CONNECT TO NEG.
BRUSH HOLDER
608
609
#2 HEAVY LEAD
#8 LEAD
MACHINE MUST NOT BE RUNNING
WHEN MAKING THESE CONNECTIONS.
*
ON MACHINE, REMOVE PLUG "P10" FROM CONNECTOR "J5".
CONNECT PLUG "P5" ON W.F.M. TO CONNECTOR "J5" ON MACHINE.
250 AMP
THERMOSTAT
ASSEMBLY
INLINE
CONNECTORS
W.F.M.
CONTROL
PANEL
NEGATIVE CV
OUTPUT TERMINAL
PANEL
PLUG
(P5)
Y
B
SEE
BELOW
*
W
G
B
*
P8
1
2
3
4
5
6
X
41
600
42
602
W
R
BELOW
SEE
*
REMOTE CONTROL RECEPTACLE & SWITCH
X
Y
CONNECT
TO CASE
K924-4 REMOTE CONTROL (OPTIONAL)
REMOTE CONTROL
POTENTIOMETER BOX
SWITCH FOR LOCAL OR
REMOTE CONTROL SHOWN
IN LOCAL POSITION.
RESISTORS
1
2
3
4
5
6
7
8
9
10
11
12
P11
SEE
BELOW
*
*
*
*
PLUG FOR REMOTE
CONTROL POTENTIOMETER
WITH MACHINE OFF, REMOVE PLUG "P9" ON MACHINE FROM CONNECTOR "J8". THEN CONNECT PLUG "P8"
ON REMOTE CONTROL KIT TO CONNECTOR "J8" ON MACHINE.
IF A WIRE FEED MODULE IS INSTALLED, WITH THE MACHINE OFF, DISPOSE OF THE UNCONNECTED
PLUG "P10" (IF ONE IS ON THE MACHINE). FASTEN THE NEW PLUG "P11" NEARBY, LEAVING IT
UNCONNECTED.
IF NO WIRE FEED MODULE IS INSTALLED, WITH THE MACHINE OFF, DISCONNECT PLUG "P10" ON THE
MACHINE FROM CONNECTOR "J5". CONNECT PLUG "P11" FROM THE REMOTE CONTROL KIT TO CONNECTOR
"J5" ON THE MACHINE.
THE RED AND BLACK LEADS ARE USED ON CLASSIC I MACHINES ONLY AND ARE NOT CONNECTED ON THIS
MACHINE. DAMAGE TO THE REMOTE CONTROL AND/OR MACHINE WILL RESULT IF THE RED AND BLACK
LEADS ARE CONNECTED IN THE CLASSIC II.
RED AND BLACK LEADS NOT CONNECTED ON THIS MACHINE.
CAUTION:
PLUG INSTALLED OR A WIRE FEED MODULE INSTALLED.
DAMAGE CAN OCCUR TO THE REMOTE CONTROL SWITCH IF IT IS USED WITHOUT THE "P11"
NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag
ram for a particular code is pasted inside the
machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give
the equipment code number..
WIRING DIAGRAM - CODE 10628 & 10629
DIAGRAMS