Lincoln Electric IM309 CV ADAPTER - Manual (Page 38)

E-9 DIAGRAMS E-9
CV ADAPTER
POS
BUTTON
IDLER
CONTROL
P.C. BOARD
START
BATTERY AMMETER
IGNITION SWITCH
W
MAG
TO PLUGS
+- U
B
H
IDLER
SOLENOID
W
MOTOR START
G
H
B
R
Y
ALTERNATOR
EXC
+
OIL
PRESSURE
Y
SWITCH
AUX. POWER RECEPTACLE
B
R B
- +
EE E
TO EXCITER
OUTPUT
N
Y
R
WB
B
Y
B
600A
41
OIL PRESSURE
LIGHT
ENGINE HOUR
METER IDLER CONTROL SWITCH
42
RHEOSTAT
1
2
3
4
5
A
F
R N
N UU
CR2 REED RELAY
W
W
Y
Y
608
609
CV ADAPTER
NEGATIVE CV OUTPUT
TERMINAL
TAPE UP
LEADS
SA-200 THERMOSTAT
ASSEMBLY
CONNECT TO NEGATIVE
BRUSH HOLDER
#2 HEAVY LEAD
POSITIVE CV & VV OUTPUT TERMINAL
OUTPUT TERMINAL
NEGATIVE VV 509 503
602A
CV ADAPTER CONTROL LEADS ARE NOT COLOR CODED ON ALL UNITS
600 602
R
W
LEAD COLOR CODE
B - BLACK G - GREEN N - BROWN
R - RED U - BLUE Y - YELLOW W - WHITE
ELECTRICAL SYMBOLS PER E1537
H - BROWN & WHITE
SWITCH FOR LOCAL OR REMOTE
W
B
TERMINAL COPPER
RESISTORS
BELOW
600 AT THE TERMINAL STRIP. CONNECT THESE LEADS
COPPER
TERMINAL
POTENTIOMETER REMOTE CONTROL PLUG FOR
GROUND TERM.
(WIDE SLOT)
CONNECT TO CASE
B
W
G
REMOTE CONTROL POTENTIOMETER BOX
GROUND TERM.
(WIDE SLOT)
41 602 600 42
REMOTE CONTROL (OPTIONAL)
G
SEE *
WITH MACHINE NOT RUNNING, REMOVE JUMPER 42 TO
*
CONTROL SHOWN IN LOCAL POSITION.
AS REQUIRED:
GENERAL MAINTENANCE INSTRUCTIONS FOR ENGINE
DRIVEN ARC WELDING POWER SOURCES
MAINTENANCE INSTRUCTIONS
IN THE OPERATING MANUAL.
-GREASE MAY BE ADDED TO BEARINGS NO MORE THAN ONCE A YEAR. SEE INSTRUCTIONS SEE THE OPERATING MANUAL FOR INSTRUCTIONS.
-REPLACE BRUSHES BEFORE THE PIGTAIL IS WITHIN .25" OF THE COMMUTATOR. -CLEAN COMMUTATORS OR SLIP RINGS WITH FINE SANDPAPER--NOT EMERY CLOTH. SEE THE OPERATING MANUAL FOR INSTRUCTIONS. -BLOW DUST FROM THE MACHINE USING CLEAN LOW PRESSURE AIR. LEVEL AND CLEAN.
-ENGINE OIL, COOLANT, AIR CLEANER AND FUEL STRAINER ARE AT PROPER OPERATING -ALL EQUIPMENT IN SERVICEABLE CONDITION. -ELECTRODE AND WORK CONNECTIONS ARE TIGHT. -ROTATE THE CURRENT CONTROL TWICE TO CLEAN CONTACTS.
DAILY CHECKS:
+
-
GROUND
GROUND TO BASE
TO ENGINE
S
B
+ -
N
610
R
U
MOVING PARTS
can injure WARNING
Only qualified personnel should install, use, or service this equipment. Turn the engine OFF before maintenance work unless the maintenance work requires it to be running. Keep hands, hair, clothing and tools away from moving parts, and insure all guards or covers are replaced after servicing.
REMOTE CONTROL PANEL
AND SWITCH TO THE CORRESPONDING NUMBERS AT THE TERMINAL STRIP.
G
NEG
TERMINAL
STRIP
600 41 42 602
B
42
41 600A
R
F1 15A.
L8684
A
CLASSIC I — CONTINENTAL F163 ENGINE