Lincoln Electric IM691 POWER WAVE 455R (CE) - Manual (Page 20)

B-4 OPERATION
POWER WAVE 455/R (CE)
B-4
POWERWAVE
STUD
S6
S5
Case Front Layout
Power Wave 455/R (CE Version)
-
+
2
3
5 4
14
1
11
6
8
10
13
12
9
7
CASE FRONT CONTROLS
All operator controls and adjustments are located on
the case front of the Power Wave. (See Figure A.4)
1. POWER SWITCH: Controls input power to the
Power Wave.
2. STATUS LIGHT: A two color light that indicates
system errors. Normal operation is a steady green
light. Error conditions are indicated, per table 3.
NOTE: The robotic Power Waves ’ status light will
flash green, and sometimes red and green, for up to
one minute when the machine is first turned on. This
is a normal situation as the machine goes through a
self test at power up.
TABLE 3
Light
Condition
Steady Green
Blinking
Green
A l t e r n a t i n g
Green and
Red
Steady Red
Meaning
System OK. Power source communicating nor-
mally with wire feeder and its components.
Normal for first 1-10 seconds after power is
turned on.
Non-recoverable system fault. Must turn
power source off, find source of error, and
turn power back on to reset. See
Troubleshooting Section.
See Troubleshooting Section.
3. HIGH TEMPERATURE LIGHT (thermal overload):
A yellow light that comes on when an over temper-
ature situation occurs. Output is disabled until the
machine cools down. When cool, the light goes out
and output is enabled.
4. 10 AMP WIRE FEEDER CIRCUIT BREAKER:
Protects 40 volt DC wire feeder power supply.
5. 10 AMP AUXILIARY POWER CIRCUIT BREAKER:
Protects 115 volt AC case front receptacle
auxiliary supply.
6. LEAD CONNECTOR S2 (SENSE LEAD)
7. 5-PIN ARC LINK S1
8. 5-PIN DEVICENET CONNECTOR S5
9. I / O CONNECTOR
10. NEGATIVE STUD
11. ROBOTIC CONNECTOR
12. STT STUD
13. POSITIVE STUD
14. AUXILUARY OUTPUT
DESIGN FEATURES AND ADVANTAGES
• Designed to the IEC 974-1 Standard.
• Power Wave 455 multiple process output ranges:
5 - 570 amps
• Easy access for input connections. Connections
are simple strip and clamp (no lugs required).
• F.A.N. (Fan As Needed). Cooling fan runs only
when necessary (above Code 10500 only, and all
STT machines).
• Modular construction for easy servicing.
• Thermostatically protected.
• Electronic over-current protection.
• Input over-voltage protection.
• Utilizes digital signal processing and microproces-
sor control.
• Simple, reliable input voltage change over.
• All system components communicate and transfer
information.
• Auto device recognition simplifies accessory cable
connections.
FIGURE A.4