Diagrams, F-13, Ranger 250 – Lincoln Electric IM741 RANGER 250 User Manual

Page 46: G4284

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F-13

DIAGRAMS

F-13

RANGER 250

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diag

ram for a particular code is pasted inside

the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. G

ive the equipment code number..

CO

NTACTO

R

CO

N

T

RO

L

SHO

WN

IN

"WEL

D

IN

G

O

N

"

POSITI

O

N

W

IRE

FE

ED

P

O

W

E

R

W

IN

D

IN

G

42 VAC

C11

C10

42 VAC

FIEL

D

W

IN

D

IN

G

GN

D. SC

RE

W O

N

LEFT

INSIDE CASEF

R

ONT

D3

ARC

CON

T

RO

L

10

K

ALL C

ASE

FRONT C

OMP

ONENTS SHOW

N

VIEW

ED

F

R

OM

REAR.

42

W3

CB7

15A

S1

9

7

W1

ST

A

T

OR

WELD

WIN

DINGS

W3

W2

75

R1

76

77

278

CC

W

O

UTPUT

C

O

NT.

POT

S3

2

GN

D

-G

GN

D

-D

GN

D-E

300 AMP M

ODU

L

E

SHUNT

50MV=

400 AMPS

3

R

OTOR

5A

3D

3A

5A

5B

5C

3

6

3E

6F

BLACK

50A

50A

20A

20A

B

L

ACK

WHIT

E

WHIT

E

BL

ACK

BL

AC

K

WH

ITE

BL

AC

K

BL

AC

K

SILV

ER

SILV

E

R

STATO

R AU

X

.

W

IN

D

IN

G

CONN

ECTOR

S VI

E

W

ED FROM INSERT

IO

N

E

N

D

E

L

EC

T

R

IC

A

L SY

MB

O

L

S PE

R

E

1

53

7

FRAME

GND

.

5C

3A

3

6B

6

6B

CB1

CB2

CB5

CB6

6B

5B

J101

J102

J100

3E

6E

11

5/230

V

10K

9

7

41

206B

206A

20

0A

20

1

20

1A

20

0B

32

3A

5C

+

HO

UR

METE

R

22

4B

5

5H

H

EATSIN

K

208

4

279

B

OTTOM G

N

D IN

SIDE C

A

SEFR

O

N

T

PCB

1

D1 -

THRE

E P

HA

SE

B

RI

DG

E R

ECTIFIER

W4

W5

W6

6

3

W10

2

1

P6-

J6

16

8

1

9

P3-

J3

9

1

16

P

CB2

W

E

LD

CO

NTROL

P

C

BO

AR

D

Shu

n

t

Sens

e/

Idler/

PW

M

204

S

206

S

S6

MODE

SE

LECTOR S

W

ITCH

2A

13

5G

206

S

204

S

14

208A

208B

A

4

3

2

1

222

TIG

CC

PIPE

CV

220

218

214

8

CC

W

R2

B7 B8

L1

C

H

OKE

W9

W8

3

6

W

RAP

TW

O

TU

R

NS #

3 &

#6

LEA

DS

IN

DI

RE

CTI

O

N

SH

O

W

N T

H

R

O

U

G

H

TO

R

O

ID

3

6

RANGER 2

50

G

-

W

IRI

NG DI

AGRAM FOR CODE 10954 (KOHLER) 10953 (ONAN P220 OHV)

ID

LER C

O

NT

R

O

L

SHO

WN

IN

"AUTO

" P

OSITIO

N

S4

252

251

C3 800uf 150

vdc

POS

IT

IVE BRUS

H

CONN

ECT

ED

TO

S

LIP RI

NG NE

ARE

ST

TO

T

HE

L

AMI

NA

TI

ON

W

HITE

TERM.

L2

L3

TWIST

E

D

P

A

IR

W6

12

VOL

T

BAT

TERY

-

GN

D-H

EN

GI

NE

BLOC

K

+

W11

(LOCA

T

ED BE

LOW

T

ERMINAL 2)

S1R

U

N

-STOP

SWIT

C

H

(S

H

O

W

N

IN

R

U

N

POS.)

12

7

6

1

1

2

L2, L

3: RF C

HO

KE

S

16

9

8

1

CB8

TO

P G

ND.

S

CRE

W

O

N

IN

SI

DE

OF C

AS

E FRONT

LE

AD C

O

LO

R C

O

D

E:

B

=

BLAC

K OR

G

R

AY

R

=

R

E

D

OR PIN

K

W=

WH

ITE

G

=

G

R

EE

N (

W

/YELL

O

W

STRIP

E)

FRAM

E G

ND.

41A

42A

15A

206A

21

S5

V

OLTMETE

R

P

O

L

A

RITY

SW

ITC

H

SHOW

N

I

N

P

O

SITIVE (

+

)

P

O

SITION

G4284

31

32

GN

D-B

A

B

C

D

E

F

77B

21

75B

G

ND-

A

41A

42A

76B

115VAC

C

O

NTA

CTOR

77B

76B

WO

RK

75B

REM

OTE

C

O

NTR

OL

42VAC

GR

OUN

D

AM

PHE

N

OL 1

RE

M

OTE

CONTACTOR

GROU

ND

AM

PHE

N

OL 2

C

O

NTR

OL

J

A

D

C

H

B

K

E

F

G

I

20

8C

20

6C

BYPA

SS

FILTER

ASSEMBL

Y

5N

GN

D-B

4B

2B

2B

4B

208C

206C

206B

4A

77A

76A

75A

2A

4A

Bat

tery Charg

e

Li

g

h

t PL2

9

1

16

8

7

1

12

6

P7 - J7

Ou

tp

ut &

Arc Con

t.

Mo

d

e

Selec

t

P2 - J2

Engi

n

e &

Bat

tery

F

unc

tion

P1 - J1

A

mphe

n

ol,

Mo

d

el

Selec

t,

Ho

t St

art

C8

C9

25

23

Tw

iste

d

Pair

B4

B5

B6

B1

B2

B3

W5

200

77

76

75

277

279

278

277

214

218

220

222

21

5

25

2

25

1

77A

76A

75A

2

4

20

8B

26

0

26

1

13

14

23

26

0

26

1

22

4B

5G

21

0C

5K

5K

21

0B

20

0N

GN

D-K

GN

D-N

GN

D-E

GN

D-N

5K

5

5N

GN

D-G

GN

D-D

GN

D-C

GN

D-C

GN

D-B

GN

D-A

31

GN

D-J

GN

D-J

20

0N

R3

25

Key

Key

S2 START BUTT

O

N

22

4

5H

21

0A

R4

30

1

30

2

FRAM

E

GRO

UN

D

GN

D-K

GN

D.

S

CR

EW

ON

FAN B

AFF

LE.

209

ENGINE COMPONENTS

B-

AC

AC

B +

GROUNDING THIS

CI

RCU

IT

STOPS

THE

ENGIN

E

IGNITION MODULE

STARTER

1

2

3

P51

J51

OIL PRE

SSURE

SWITCH

V

WHITE

R

FUEL SH

UTOF

F

SOLENOID

EN

GINE TERMINAL

BLOCK

4

224

210

REGULATOR

FLYWHEEL A

LTERNAT

O

R

212A

ST

A

R

TE

R

CR1

SOL

EN

OID

R

U

225

211A

22

1

22

9

21

1

22

8

22

5

22

9

22

8

21

2

21

0A

21

0

21

0B

21

1

21

1A

22

1

5J

5J

IDL

E

SOL

ENOI

D

21

5

21

0C

A.03

W10

W7

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