Trail Master 4.0 Inch Lift Kit with NCG Shocks (TM3440-20013) - Manual (Page 7)

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3. Secure the track bar relocation bracket to the
axle mounting pocket using the supplied 5/16” X
1” bolts and hardware.
4. Torque the 5/16” hardware to 25 ft./lbs. and the
OE bolt to 125 ft./lbs.
5. On the passenger side, with the axle supported,
remove the passenger side lower control arm
from the vehicle. Be sure to leave the driver
side control arms in place to keep the front axle
from rolling over
6. Install the rear arm (82-TM30011) into the
mounting pockets on the frame using the previ-
ously removed OE bolts and hardware.
7. Repeat steps 5 and 6 on the remaining side of
the vehicle.
8. Carefully lower the rear axle to ease in the new
coil spring installation. Using the factory isola-
tors install the coil springs (TM3440-60020) into
the spring buckets
9. Raise the rear differential and make sure that
the coil springs are in their saddles.
10. Install transfer case drop spacers by supporting
one side of transfer case with floor jack. Re-
move the OE hardware from the other side of
cross member. Install 1” spacers (90-TM10002)
using the supplied hardware. (‘97-’02 will use
1/2” bolts and ‘03-’06 use 12mm bolts) Tighten
hardware to
55 ft/lbs.
11. Reinstall the rear track bar to the track bar
bracket (82-TM20013) using the previously re-
moved OE hardware.
12. Assemble the rear sway bar end links (82-
TM30016) by install bushings (600001) in the
top and bottom of the sway bar end links. In-
stall the 5/8” sleeve (60859H) into the top
sway bar end link bushings only.
13. Install sway bar end links (82-TM30016) into the
OE frame and sway bar mounting locations us-
ing the previously removed OE bolts and hard-
ware.
Holes to be
Drilled
35-TM30013
Sleeve
82-TM20013
Rear Track Bar
Bracket
1/2” X 3”
Bolt 5/16”
Drill Bit
TM3440-60020
Rear Coil
Spring