WycoTool High-Cycle Vibrator - Manual (Page 2)

Service Instructions Drawing & Parts List
DISASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS
- Hold square head (1) in a vise, leaving the stator housing (10) tilted
up so any oil will remain in the head and not leak out when
separated.
- Unscrew the stator housing (10) from the square head (1) using a
girth grip wrench and slowly remove it making sure that the motor
rotor (6) stays connected to the head.
- Remove the rotor assembly from head housing by pulling on the
motor rotor (6).
- Replace the following parts each time the vibrator head has been
disassembled: • 2 Bearings (4)
• Motor Rotor Bearing (7)
• Head Oil (See Page 4)
- To remove bearings (4) (7) from rotor (5) hold rotor in place using a
vise on the fin of the rotor.
- Loosen hex jam nuts (2)(8) and the motor rotor (6) and pull
bearings off. Note: These threads are all left hand.
WARNING: Never hold the motor rotor on the field (the
raised middle section) as this will permanently damage the
motor rotor.
VIBRATOR HEAD: VIBRATOR HEAD:
SWITCH:
SWITCH:
PLUG:
PLUG:
- Hold switch housing (26) in a vise with four screws facing up.
Note: Do not over-tighten housing in the vise as it may
damage the housing or internal parts.
- Loosen the four screws and lift the back plate off to allow access
to the switch and wires.
- Loosen the screws that hold the wires to the switch and remove
the wires from the switch. Note: Green wires are spliced with
connector and remain in place.
- Loosen the two screws that hold the switch to the housing and
remove the switch.
- Slide rubber boot off back of plug housing.
- Loosen two screws holding the cord to the plug housing.
- Loosen two screws holding the plug end in the housing.
- Slide the wire and plug end out to allow access to the individual
wire connections.
- Loosen the four screws and slide the wires out of their proper
termination points.
- Before re-assembly be sure to clean the inside and the outer
threads of the head housing (1) and rotor (5) to remove dirt, oil and
any impurities that may be present. Also clean the inside threads of
the stator housing (10).
- Check the condition of the stator (9) and inside the stator housing
(10), looking for chips in the epoxy coating and excessive wear on
the inside of the stator. Note: Removal of stator from housing is
not recommended since it has a tight press fit. If needed you
can purchase parts separately or as a kit (See Page 3).
- Refill with proper amount of Wyco #514-O non-foaming vibrator oil
(Wyco #655140): #1000 - 60mL
#1300 - 70mL
#1600 - 80mL
- Reverse disassembly procedures. Note: When reassembling
parts be sure to use loctite 242 on all threads that retain
bearings and use loctite 545 on threads holding the head (1)
to the stator housing (10).
- Before running repaired unit be sure to check clamps, protective
hose, wire, switch assembly and plug for any defects or damage.
(See Checklist on Page 4)
- After unit has been successfully repaired and tested according to
checklist, flip switch to the “ON” position. Insure that unit is running
properly by checking speed with tachometer and listening for a
constant, high and even pitch.
- Before re-assembly be sure to inspect the housing for damage
and also clean inside the housing to remove dirt, oil and any other
object that may cause a short. Note: You can purchase the nipple
(23), gasket (24), rocker switch (25) and switch housing (26)
separately for repairs or buy the switch assembly kit (31)
complete.
- Reverse disassembly procedures. Note: When reattaching
wires to switch use following wiring:
White from Plug & Black #1 from Head to terminal 1
Red from Plug & Black #2 from Head to terminal 2
Black from Plug & Black #3 from Head to terminal 3
Green Wires are spliced together inside the switch
(See Page 3 - Switch Detail)
- Before re-assembly of the plug be sure to inspect the wires for
cuts in the insulation, loose wire strands or other conditions that
may cause a short. Note: Do not over-tighten screws to wires
or housing as this will strip threads or damage the plug,
rendering it unuseable.
- Reverse disassembly procedures. Note: When reattaching
wires to the plug use the following wiring instructions:
White Wires - X Black Wires - Y
Red Wires - Z Green Wires - W
1
2
3
6
4
4
5
7
8
9
26
Loc
tite 54
5
6.5 "= 100
0#
7.5 "= 130
0#
8.5 "= 160
0#
Loc
tite
24
2
3M
Sc otc
h G
rip
84 7 A dhe
siv e
21
20
25
17
16
23
24
27
28
22
10
11b
16
19
12
3
Switch Detail
12
Wiring Detail
.75 (±.12) .75 (±.12)
.38 (±.12)
.38 (±.12)
2.00
19
Grounding Detail
15
13 14
20
18
11a
1
2
3
4
5
6
7
8
9
10
11a
11b
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
1
1
1
2
1
1
1
1
1
1
12.5 In
8.5 In
1
6 In
1
1
2
XX Ft*
XX+2 Ft*
5
2
1
1
1
25 Ft
1
1
1
1
416016
432707
887011
096020
416020
416013
416021
432710
416012
416050
416048
416048
416023
221709
221706
416046
259601
416011
390255
416047
259606
417001
417000
416045
399400
399401
416-057
416-052
417-068
Housing, 2-3/8" Square Head
Nut, Hex Jam; 9/16"; Left Hand
Washer, Flat
Bearing, Ball
Rotor, Hi-Cycle
Rotor, Motor; High-Cycle
Bearing, Ball
Nut, Hex Jam; 5/16"; Left Hand
Stator, Motor; High-Cycle
Stator Housing; High-Cycle
Sleeving, Fiberglass; PVC Coated
Sleeving, Fiberglass; PVC Coated
Fitting, Strain Relief; 3/8" NPTF
Wire, #16 AWG; Green
Ring, Terminal; #10; High-Cycle
Screw, Button Head; #10-32 x 3/8"
Clamp, Center Punch; 2-3/4"
Hose, Protective; High-Cycle
Cable, Tray; 14 AWG; 4 Cond
Connector, Butt Splice
Clamp, Hose; #16
Switch, Rocker; w/o Housing
Assy, Switch Housing; w/Switch
Tubing, Rubber; Switch Bushing
Cord, 4 Conductor
Plug, Lock; 20A/250V/Gnd; 7411SS
Assy, Stator Housing; High-Cycle
Assy, Head; High-Cycle
Switch Kit, High-Cycle (For Replacement)
Qty #1000 Head #1300 Head #1600 Head Description Item
416024
416028
416-051
416032
416036
416-053
* - XX is length of protective hose in feet.
3 2