Operation – Warren Controls 1800 Series Heavy Globe Control Valves User Manual

Page 9

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9

Series 1800 IOM1800 A 1209

operatIon

• Close inlet and outlet stop

valves.

• Check that valve responds

through rated travel in
relation to changes in input
signal. Rated travel is
shown by position of travel
indicator on valve stem
relative to travel indicator
on yoke.

• For valves fitted with

a handwheel, manually
operate valve with
no air applied, using
handwheel through rated
travel to check freedom
of movement. Return
handwheeel to its standby
position.

• Place valve in operation.

for proper operation

in all applications,

control valves must

be piped properly.

If you need detailed

information, please

refer to the "Heat

exchanger Bypass

piping applications"

document.

• Be sure to leave clearance to allow for actuator removal

(See Dimensions & Weights section for actuator removal
clearance).

• Before installing, be sure valve and piping are clean inside

and free of scale, chips, welding spatter, and foreign material.
Thoroughly blow out or flush pipe lines.

• The valve must be installed with the fluid flowing in the

correct direction(s). For proper operation in all applications,
control valves must be piped according to the corresponding
flow arrows, inlet markings, and port markings present
on each valve (See Information Present on Control Valves
section for location of important information on valve).

• Pipes must be aligned squarely with the valve at each

connection.

• If the valve has screwed ends, do not apply pipe dope to the

threads of the valve body or to the first two threads of the
pipe.

• If the valve has flanged ends, tighten flange bolts evenly to

prevent excessive stress and the possibility of cracking.

• If the valve has welded ends, prevent plug and cage

distortion by keeping excess heat from the body.

• The valve, actuator, and accessories (if so equipped) are

assembled, tested, and calibrated at the factory. The
actuator nameplate specifies set-up parameters used (See
Information Present on Control Valves section for location of
important information on valve). Do not exceed the supply
pressure listed on the actuator nameplate or you will damage
the valve and void the warranty.

• Supply air, instrument signal, and accessories should be

connected to ports or terminals as indicated on the control
valve.

• Final tuning may be required under actual operating

conditions.

• On critical or dangerous equipment, provide suitable safety

and emergency systems to protect personnel and property
from injury due to a valve malfunction. If the valve handles
flammable, toxic, corrosive or explosive fluids, provide for
safety in the event of valve leakage or malfunction.

• Do not obscure flow arrow plates or nameplates with paint.

If flow arrow plates or nameplates will be covered with
insulation, it is recommended the information on the plates
be transcribed on the outside of the insulation in the same
location as the plate.

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