Sterlco SGBD Series Batch Gravimetric Blenders - Manual (Page 81)

BLN1-600A Chapter 6: Troubleshooting 81 of 116
Problem Corrective action
PLC Module Loaded
Normal after a software upgrade. Follow on-screen instructions.
Check the input power. Verify that 110 volts (or 220 volts) are
±10%. This voltage must remain constant with all the motors
starting and stopping. Insure that the blender is on a “clean” circuit
that does not have other equipment on it. If the power is known to
be intermittent and have problems, set up the unit to run in
“AutoStart” mode. See the factory setup sheet at the end of this
manual. In this mode, if a short power interruption occurs, the
blender will automatically restart.
Check the power supply. Make sure that it has +5 VDC output to
the CPU board. Adjust to +5 VDC, ±0.1 volt.
Check the display ribbon cable connection to the CPU board and
the display. See the electrical chapter for more information.
Check the contrast adjustment located on the display board.
Check keyboard ribbon cable connections.
Check the CPU board for “lockup”. To do so, reset the CPU board
by cycling the power off and on at the motor control panel.
Weigh hopper occasionally
overfills.
Check batch weight setting in the recipe menu. See the setup
chapter for more information.
Check the load cells and weigh hopper mounting for binding, etc.
Check to see that a pellet has not lodged under a load cell.
Check the ingredient supply hoppers to verify proper ventilation. If
a vacuum receiver has a leaking flapper valve and the supply
hopper is not vented, the blender computer can learn inaccurately
and cause an overfill condition on the next few cycles.
Check the load cell connections to the panel.
Material sticks to the flapper of
the weigh hopper and is not
dumped.
Increase the Dump Cycles setting in Mixer and Dump Setup.
Too much material remains in
the mixer.
Increase the Mixer Dump Time in Mixer and Dump Setup.
The material is not being mixed
thoroughly.
Increase the Mixing Time in Mixer and Dump Setup.