Timeguard FFM250 - Manual (Page 4)

Helpline & Technical Service Direct Line
Tel: 020 8450 0515 Fax: 020 8450 0635
Email: [email protected]
Website: www.thermolay.co.uk
Timeguard Limited
Victory Park, 400 Edgware Road, London NW2 6ND
A Group Company
Wood Floor
Initially remove any dust and debris from the floor surface and follow the notes on preparing
the surface in section 3. Then check the flexi-fast mat or cable resistance against the figures
given in section 2, also check the temperature probe resistance (approx 110kΩ at 20°C for
RAMSES 714 A and TPT88, 10kΩ at 20°C for TPT1 and TPT44, decreasing with increasing
temperature). If the readings are okay proceed with laying the flexi-fast mat or cable:-
a. Cable.
During the installation wear soft soled shoes and avoid treading on the probe or any
of the cables. Working to the planned layout make grooves for the cold cable and the probe
with flying lead to give the same overall height above floor level as the heating cable then
remove debris. Tape the temperature probe and flying lead as well as the cold cable into their
respective grooves using the tape provided. When positioning the heating cable ensure that
it is well clear of the temperature probe (see figure 3). Tape the cable to the floor according
to the plan developed in section 4 with an 82mm cable spacing as shown in figure 1.
The cable should be taped at every bend and also five times along the runs between bends
as shown in figure 6.
Check the cable and probe resistance and then coat the cables and adjacent floor with a thin
layer of adhesive with the essential flexible additive.
The cable and probe resistance should be checked again after the adhesive has set.
If the cable and probe resistance is okay the adhesive with the essential flexible additive should
now be spread evenly over a section of the floor until the cable is completely covered, then slab
laying or tiling is carried out over this section. The process is repeated section by section until
the floor is completed.
When grouting it is essential to use a flexible additive mixed with the grout. The cable and
probe resistance should be checked again on completion of the grouting.
NOW ALLOW 10 DAYS FOR THE SCREED TO COMPLETELY SET AT A NORMAL ROOM
TEMPERATURE BEFORE COMMISSIONING.
b. Flexi-Fast Mat
During the installation wear soft soled shoes and avoid treading on the probe or any
of the cables. Working to the planned layout make grooves for the cold cable and the probe
with flying lead to give the same overall height above floor level as the heating cable then
remove debris. Tape the temperature probe and flying lead as well as the cold cable into their
respective grooves using duct tape. When positioning the flexi-fast mat ensure that the heating
cable is well clear of the temperature probe (see figure 3). Drill two holes 6mm dia. at least
17mm deep close to the ends of each run of flexi-fast mat. These are to locate the push-fit
plugs supplied. They should engage with each of the two outer runs of webbing within the
flexi-fast mat (not the cable). The start of each run of flexi-fast mat should be placed in position
smooth side down and the plugs pushed home hard trapping the webbing under the heads of
the plugs. The mat should be stretched to close to its maximum length to give 133W/m 2 and
two more plugs pushed home into the pre-drilled holes at the end of the run. Cut the webbing
(avoiding damage to the heating cable) to reverse direction or avoid obstacles using the
techniques shown in figures 4 and 5 whilst continuing to fix further runs of the flexi-fast mat.
When reaching the last two or three runs the stretch can be adjusted to use up the complete
cable (count the cable loops on one side of the remaining mat length to do this).
Check the cable and probe resistance and then coat the cables and adjacent floor with a thin
layer of adhesive with the essential flexible additive.
The cable and probe resistance should be checked again after the adhesive has set.
If the cable and probe resistance are okay the adhesive with the essential flexible additive
should now be spread evenly over a section of the floor until the flexi-fast mat is completely
covered, then slab laying or tiling is carried out over this section. The process is repeated section
by section until the floor is completed.
When grouting it is essential to use a flexible additive mixed with the grout. The cable and
probe resistance should be checked again on completion of the grouting.
NOW ALLOW 10 DAYS FOR THE SCREED TO COMPLETELY SET AT A NORMAL ROOM
TEMPERATURE BEFORE COMMISSIONING.
Concrete or Screed Floor
Initially remove any dust and debris from the floor surface and follow the notes on preparing
the surface in section 3. Then check the flexi-fast mat or cable resistance against the figures
given in section 2, also check the temperature probe resistance (approx 110kΩ at 20°C for
RAMSES 714 A and TPT88, 10kΩ at 20°C for TPT1 and TPT44, decreasing with increasing
temperature). If the readings are okay proceed with laying the flexi-fast mat or cable:-
a. Cable
Proceed as for wood floor (a) except use a cable spacing of 62mm (see figure 1).
b. Mat
During the installation wear soft soled shoes and avoid treading on the probe or any
of the cables. Working to the planned layout make grooves for the cold cable and the probe
with flying lead to give the same overall height above floor level as the heating cable then
remove debris. Tape the temperature probe and flying lead as well as the cold cable into their
respective grooves using duct tape. When positioning the mat ensure that the heating cable is
well clear of the temperature probe (see figure 3). Fix the matting smooth side down using the
three runs of adhesive tape already fixed to it. This is best achieved by removing the backing on
this tape over a short length then fixing the mat down before moving to the next section. Cut
the webbing (avoiding damage to the heating cable) to reverse direction or to avoid obstacles
using the techniques shown in figures 4 and 5.
Check the cable and probe resistance and then coat the cables and adjacent floor with a thin
layer of adhesive with the essential flexible additive.
The cable and probe resistance should be checked again after the adhesive has set.
If these are both okay the adhesive with the essential flexible additive should now be spread
evenly over a section of the floor until the mat is completely covered then slab laying or tiling is
carried out over this section. This process is repeated section by section until the floor is
completed.
When grouting it is essential to use a flexible additive mixed with the grout. The cable and
probe resistance should be checked again on completion of the grouting.
NOW ALLOW 10 DAYS FOR THE SCREED TO COMPLETELY SET AT A NORMAL ROOM
TEMPERATURE BEFORE COMMISSIONING.
c. Flexi-Fast Mat
Proceed as for wood floor (b) except the degree of stretch is low to give 200W/m 2 .
5. Installation of Cable or Mat 6. Installation of Controller & RCD
7. Commissioning
8. Do’s and Do Not’s
9. Guarantees
Figure 6
Note: The 10 year guarantee cover of mats and cables as components is not effective
unless the installation is protected by an RCD.
The installation of the Controller and RCD must be carried out according to their
respective instructions and the installation must comply with the current I.E.E. Wiring
Regulations. If there is any doubt about how to proceed please contact the Helpline
on 020 8450 0515 or a competent professional person.
Fix the controller and RCD in the required positions. We suggest the controller is mounted
around head height for ease of programming. Terminate the incoming supply leads to the RCD
in accordance with its instructions. Connect the RCD output to the incoming supply terminals of
the controller in accordance with its instructions. After measuring and recording the overall
cable resistance the cold cable may now be connected to the output terminals of the controller,
shortening the cold cable as necessary. After measuring and recording the temperature probe
resistance and the approximate room temperature the probe flying lead may now be connected
to the probe terminals on the controller, shortening the flying lead as necessary.
Referring to the appropriate instructions turn the RCD on and set the controller to the
maximum temperature in continuous operation. There should be a noticeable change in the
floor surface temperature after one hour with a wood floor and up to five hours with a
concrete floor.
The controller should now be adjusted to a temperature giving the required comfort and the
timing (if incorporated) set as required.
We recommend a temperature setting of 28°C
Do not cut the heating cable.
Do not leave surplus matting or cable rolled up under units or fixtures – use the right size.
Do not cross any cables.
Do not switch mat or cable on until 10 days after fitting.
Do not cut or prepare tiles etc on top of the finished area.
Do consult the Helpline or a competent professional person if you are unsure how to proceed.
Do use an approved flexible additive mixed with screed/adhesive.
Do use an approved flexible additive mixed with the grout.
Do cover the area where mats or cables have been laid for protection.
Do keep a record of cable and probe resistance for later referral.
Do keep a drawing of where the mat/cable was laid to enable any future structural work to
proceed without damage.
Do fit an RCD if the installation is not protected by one already. Timeguard does not
guarantee cables or mats where the installation is not RCD protected.
Heating Cables, Mats, Flexi-Fast Mats, Temperature Probes
(including flying leads).
It is necessary to retain proof of purchase to validate the guarantee.
In the unlikely event of any of these products becoming faulty due to defective
material or manufacture within 10 years of the date of purchase please contact
Timeguard and it will be replaced free of charge.
This guarantee is subject to the following conditions:-
a. The cable/mat/flexi-fast mat has been installed and used in full compliance with
the installation instructions 1 – 8 above.
b. The cable/mat/flexi-fast mat has been earthed and protected by an RCD at all times.
c. The cable/mat/flexi-fast mat has been used with a controller supplied by Timeguard.
d. Proof of purchase will be required so keep an invoice detailing the cable/mat/
flexi-fast mat(s) and controller purchased.
e. Accidental damage to the cable/mat/flexi-fast mat during or after installation is not
covered.
The guarantee covers the above components ONLY but NOT installations and
associated floor covering products.
There is no other guarantee, express or implied. No claim can be brought
against the manufacturer or its agents for any consequential damages
whatsoever.
Controllers and RCD’s.
It is necessary to retain proof of purchase to validate the guarantee.
In the unlikely event of any of these products becoming faulty due to defective
material or manufacture within 3 years of the date of purchase please return it to
your supplier with proof of purchase and it will be replaced free of charge.
There is no other guarantee, express or implied. No claim can be brought
against the manufacturer or its agents for any consequential damages
whatsoever.
67.058.472
Zer
ofour – January 2012