Checkout – A.O. Smith 200M User Manual

Page 24

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24

CHART 1 - CER-TEMP 80 RECOVERY SYSTEM CHECKOUT PROCEDURE

(Use this checkout for Cer-Temp 80 Recovery Systems)

CHECKOUT

The checkout sequence should be used as an on-the-job trouble-
shooting guide to identify the cause of incorrect system operation
and suggest a remedy for its correction.

Because improper piping and wiring can result in unsatisfactory
system performance, it is suggested that the installation be

examined before using the checkout procedure. Be sure to refer
to the correct piping - wiring diagram and checkout for the type of
system that is installed.

The system should be filled with water, purged of air, valves
properly set and utilities connected and ready to operate.

REMOVING SILICATE

Ammonium bifluoride flakes (NH

4

FlHF) are used in conjunction

with A. O. Smith UN•LIME delimer and pump type deliming kit,
part no. 4930, to delime and remove siliceous materials from
copper coil water heaters.

The part no. 4920 pump contained in the deliming kit is
equipped with a titanium shaft. This shaft will not withstand
ammonium bifluoride solutions and must be replaced with a
stainless steel shaft, part no. 4926.

Ammonium bifluoride flakes should be purchased locally from
chemical suppliers. Contact your dealer, distributor or
A. O. Smith Water Products Company for additional information.

SYSTEM OPERATION

Checkout Sequence

Contact

Incorrect

Cause

Remedy

Set tank temperature

Circulating pump

Pump and burner

Tank temperature control

Reduce differential.

control 20° (11°C) below

and burner shut

remain on.

differential wide.

tank water temperature

off.

With thermal

Tank temperature control

Replace.

balancer, pump off

defective.

delay of approx-
imately 2 minutes.

System wiring is incorrect.

Correct wiring.

Circulating pump

Pump wired for continuous

Correct wiring.

on.

operation.

Burner on.

See intermittent pilot system troubleshooting chart 2.

Gas valve stuck or defective.

Correct or replace valve.

System wiring in incorrect.

Correct wiring.

Set tank temperature

Circulating pump

Circulating pump

Automatic gas shutoff

Replace. (If problem

control 20° (11°C) above

and burner on.

on.

control calibrated too low

proven to be at this

tank water temperature.

or differential too wide.

control by applying
jumper to terminals.)

If system has been in

See preventive

extended use it may

maintenance.

have lime build-up.

System wiring is incorrect.

Correct wiring.

Gas valve or wiring

Check wiring repair or

defective.

replace valve.

See intermittent pilot system trouble-shooting chart 2.

Circulating pump

Tank temperature control

Reduce differential. A 5°

and burner off.

differential too great.

differential is generally
used.

Power off or system wiring

Check power supply and

is incorrect.

wiring.

Tank temperature control

Replace.

defective.

See intermittent pilot system trouble-shooting chart 2.

Burner on.

System wiring is incorrect.

Replace.

See intermittent pilot system trouble-shooting chart 2.

Heater outlet water

Circulating pump

Circulating pump

Automatic gas shutoff

Replace.

temperature exceeds

on.

and burner on.

control defective.

210°F.

See intermittent pilot system trouble-shooting chart 2.

Set tank temperature

System maintains.

control for desired water

desired water

temperature.

temperature.

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