Operation and maintenance, Ashland scrapers – Ashland I-200TS4 ver 0612 User Manual

Page 3

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Ph: (715) 682-4622 Fx: (715) 682-9717

Ashland Scrapers

www.AshlandInd.com

1

Operation and Maintenance

Thank you for choosing Ashland for your scraper needs. Your Ashland scraper is a durable

piece of equipment, and with proper care it will yield many years of trouble free operation.

However, the life of your scraper can be severely shortened by poor maintenance. You

must follow consistent maintenance practices and use good quality grease and hydraulic

oil (compatible with your power unit’s hydraulic system) to ensure the longest, most

productive use from your scraper.

Before starting a job, make sure the Diggers Hot Line has been contacted and all

underground utilities have been properly located (i.e. electric, phone, and pipelines). Have

a clear understanding of all local, OSHA, and MSHA rules that apply to your job. Beware

of your environment and keep others a safe distance from the machine while familiarizing

yourself with its controls. Your scraper requires a power source with

TWO 4-way (double

acting) hydraulic control valves.

Your scraper should be greased at all points where grease fittings are provided. Connect

hydraulic hoses to the tractor and retract lift cylinders to

REMOVE TRANSPORT LOCK

PINS. Next, extend and retract all cylinders several times to force out any air from the

hydraulic cylinders and lines. Check the oil levels in the tractor hydraulic system and

add as needed to maintain proper levels. Care should be used when adding oil or when

disconnecting any oil line to keep dirt out of the oil. Dirt is a major factor in the failure of

hydraulic components.

When your scraper is placed into operation, the operator will have to “feel out” the depth

of cut needed to obtain maximum loading efficiency. This is usually accomplished by

taking a lesser and more uniform cut. However some soil conditions, such as loose sand,

may require a “pumping action” obtained by taking successive deep cuts and lifting out of

the cut as the tractor begins to lose power or traction.

• After 10 hours of work, all bolts should be checked and tightened if necessary.

• After

every 10 hours of work, all grease fittings should be lubricated.

• After 50 hours of work, all bolts should be rechecked and tightened if necessary.

Check wheel bearings and adjust if necessary.

• After 300 hours of work, clean and repack wheel bearings. If necessary, replace

cutting edges, worn pins, etc.

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