Tuff Country 16830 - GM 92-98 K1500 Suburban and 2-door Tahoe 6 kit User Manual
Page 3
 
If the vehicle that you are installing Part # 16830 was 
manufactured in 1998, you must order an additional 
axle extension kit. The part # that needs to be 
ordered is part # 10806. 
 
Hardware Bag 16810SL Includes: 
 
Description 
Quantity
 
Poly Bushings (PB2408G) 
10
Crush Sleeve (9/16” x 2 1/8”)
1
Crush Sleeve (1/2” x 2 1/8”)
4
Crush Sleeve (1/2” x 1 1/8”)
2
Shock Bushings (PB8004G)
2
Shock Sleeves (1/2” x 2 1/2”)
2
Poly Bump Stops
2
6” Long Sway Bar End Links
2
Sway Bar End Link Washers
8
Sway Bar End Link Bushings
8
Poly
Lube
Pack 2
 
Hardware Bag 16810NB Includes: 
 
Bag # 1 
 
Description 
Quantity
5/16” x 1 1 /4” Bolts
3
5/16”
Unitorque
Nuts
3
5/16”
Flat
Washers
6
5/16”
Lock
Washers
3
3/8” x 10” Bolts
2
3/8” Unitorque Nuts
4
3/8”
Flat
Washers
2
3/8” Lock Washers
2
10 mm x 70 mm Bolts
12
10 mm Lock Washers
12
 
Bag # 2 
 
Description 
Quantity
7/16” x 1 1/2” Bolts
10
7/16” x 2 1/2” Bolts
2
7/16” x 3” Bolts
1
7/16”
Unitorque
Nuts
13
7/16”
Flat
Washers
26
7/16”
Lock
Washers
13
 
Bag # 3 
 
Description 
Quantity
1/2” x 1 1/4” Bolts
2
1/2” x 2 1/4” Bolts
2
1/2” x 3 1/2” Bolts
4
1/2” Unitorque Nuts
8
1/2”
Flat
Washers
16
1/2” Lock Washers
8
 
 
 
 
Bag # 4 
 
Description 
Quantity
9/16” x 1 3/4” Bolts
2
9/16”
Unitorque
Nuts
2
9/16”
Flat
Washers
4
9/16”
Lock
Washers
2
 
Bag # 5 
 
Description 
Quantity
5/8” x 4 1/2” Bolts
2
5/8” x 5 1/2” Bolts
2
5/8” Unitorque Nuts
4
5/8”
Flat
Washers
8
5/8” Lock Washers
4
 
Hardware Bag 16830SBPL Includes: 
 
Description 
Quantity
Poly Bushings (PB4902G)
8
Crush Sleeves (.690 x .400 x 1 1/2”) 4 
 
Hardware Bag 916NW Includes: 
 
Description 
Quantity
9/16” U-Bolt High Nuts
8
9/16” U-bolt Harden Washers
8
 
Hardware Bag CB38 Includes: 
 
Description 
Quantity
3/8” x 6” Centering Bolt
2
3/8” Centering Bolt Fine Nut
2
 
Special Note: Before installation begins, it is the 
customers/installers responsibility to make sure that 
all parts are on hand. If any parts are missing, please 
feel free to call one of our customer service 
representatives @ (801) 280-2777. 
 
Special Post Installation Procedure: Once the new 
Suspension System has been installed. Check the 
fluid level in the front differential. Top off the fluid 
with proper differential fluid. On occasion customer 
may find burping of fluid coming out of the front vent 
tube.