Tuff Country 35920 - Dodge 94-02 Ram 2500 / 3500 4.5 kit User Manual
Page 3
Hardware bag 916NW includes:
Description
Quantity
9/16” u-bolt high nuts
8
9/16” u-bolt harden washers
8
Poly bushing bag D3IPL includes:
Description
Quantity
PB2408 (poly bushings)
16
Sleeve bag D3ISL includes:
Description
Quantity
S10029 (.875" X .500" X 2.250")
4
S10030 (.875” X .560” X 2.625”)
4
Sleeve bag D5ISL includes:
Description
Quantity
S10042 (.875" X .563" X 2.250")
4
S10043 (.875" X .693" X 2.760")
4
Hardware bag 35920NB includes:
Description
Quantity
1/4”
x
1”
bolts
2
1/4”
flat
washers
4
1/4” unitorque nuts
2
3/8”
x
1”
bolts
2
3/8” x 1 1/2” bolts
4
5/16” USS flat washers
14
3/8” nylon insert nuts
8
7/16” x 1 1/2” bolts
4
3/8” USS flat washers
16
7/16” unitorque nuts
8
1/2” x 2 1/2” bolt
1
7/16” USS flat washers
2
1/2” unitorque nut
1
18 mm x 75 mm bolt
1
18 mm castle nut
1
3/4” USS flat washer
2
Cotter pin — 3/32” x 1 1/4”
1
Cotter pin — 1/8” x 1 3/4”
1
Sert
fittings
8
7/16” x 3” bolts
4
Hardware bag 35910NB1 includes:
Description
Quantity
S10078 (track bar sleeve)
1
916WAMD (9/16” modified washer
1
LUBE (poly lube pack)
2
PB8297 (Front upper shock bushings)4
S10107 (Front upper shock washers) 4
D5I-011 (Rear sway bar drop tube)
2
Hardware bag CB12 includes:
Description
Quantity
1/2” x 6” centering bolt
2
1/2”
fine
nut
2
Special note: Before installation begins, it is the
customers/installers responsibility to make sure that
all parts are on hand. If any parts are missing, please
feel free to call one of our customer service
representatives @ (801) 280-2777.
Please follow instructions carefully:
Before installation begins, measure from the center
of the hub, to the bottom of the fender well, and
record measurements below.
Pre-Installation measurements:
Driver Side Front:______________________________
Passenger Side Front:__________________________
Driver Side Rear:______________________________
Passenger Side Rear:__________________________
At the end of the installation, take the same
measurements and compare to the pre-installation
measurements.
Post-Installation measurements:
Driver Side Front:______________________________
Passenger Side Front:__________________________
Driver Side Rear:______________________________
Passenger Side Rear:__________________________
Front end installation:
1. To begin installation, block the rear tires of the vehicle
so that the vehicle is stable and can’t roll backwards.
Safely lift the front of the vehicle, and support the frame
with a pair of jack stands. Place a jack stand on both the
driver and passenger side. Next, remove the tires and
wheels from both sides.
2. Position a pair of hydraulic floor jacks under the front
axle. Place one jack stand on the driver side and one on
the passenger side. Carefully raise up on both hydraulic
floor jacks at the same time until they make contact with
the front axle.
3. Working on the driver side, un-bolt the stock sway bar
at the frame location and save the stock hardware for
later re-installation. Repeat procedure on passenger side.
Let the stock sway bar hang.
4. Working on the driver side lower control arm axle
mount, scribe a mark on the stock alignment cams and
reinforcement bracket. This mark will be used as a