Operation – Hot Max Torches AC300 User Manual
Page 8
 
Operation
KDAR Company
7
Powering Up the Welder
For most users, and 40Amp, 2 pole, 240V breaker will 
work for most applications. If you find that you are 
welding at the upper range of the rated output current 
or if you find that you are overloading (tripping) the 
breaker while welding, we suggest upsizing the break-
er to a 50 Amp, 2 Pole, 240V breaker. Once the 
breaker size is confirmed, plug the welder into the ap-
propriate matching receptacle and turn the rotary pow-
er switch to the on position. 
 
Welding Current Selection
Welding current selection is made by turning the crank 
handle on the top of the welder. Turning clockwise 
increases the amperage and turning counter clockwise 
decreases the amperage. Amperage selected lines up 
with the middle of the red indicator. 
For the best results, the proper current selection is es-
sential. Check the electrode manufacturer’s recom-
mendations for the proper settings. 
 
Ground Clamp
The ground clamp must be connected so that a circuit 
can be completed in order create the arc required for 
welding. The ground clamp can be connected directly 
to the work piece or can be connected to a base metal 
the work piece is in contact with. 
 
Electrode
To insert the electrode into the 7 position electrode 
holder, squeeze the holder to open the jaw and put the 
bare end of the electrode into the desired position in 
the holder. Release the jaw. 
 
Welding
Strike an arc and begin to weld. 
 
Maintenance
Regular preventative maintenance is not required for 
the AC300 other than keeping dust/dirt away from the 
machine. If the louvers become dusty or clogged, 
simply wipe the cover off to remove the dust/dirt. 
These welders have no user serviceable parts. Please 
contact KDAR for any necessary repairs or replace-
ment parts. 
Current Selection 
Crank 
Note: If you are new to welding, KDAR sug-
gests you get instruction from a qualified weld-
er prior to attempting to weld. Welding can be 
dangerous if proper safety precautions are not 
followed.