Pulsafeeder Pulsar Shadow User Manual

Installation operation maintenance instruction, Hydraulic diaphragm metering pump, Bulletin #: pr – iom – 0802 - d

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This manual is related to the following products:

Pulsar 55H Pulsar 25H

Table of contents

Document Outline

PULSARP(P Factory Service Policy
Conventions:
The following conventions are used in this document.
Notes are general information meant to make operating the equipment easier.
Introduction
- General Description
Principles Of Operation
- Overall Operation
- Component Location and Operation
  - Reagent Head Assembly
  - PULSAlarm Leak Detection
A sealed system must be maintained at all times during pump operation, whether leak detection is required or not. If the proper level of vacuum, between 10 in and 26 in. (250mm to 650mm) Hg, or a sealed pressure system is not present, decreased fl...
- Pump Head/Piston assembly
- Control Assembly
Equipment Inspection
- Storage Instructions
  - Short Term
  - Long Term
Installation
- Location
- Piping System
- Suction Pressure Requirements
- Discharge Pressure Requirements
- Automatic Control (DLC, DLCM or MPC)
- PULSAlarm Leak Detection Electrical Connections
Equipment Setup
- Lubrication
- PULSAlarm Leak Detection
- Drive Motor Installation
Startup Procedure
- Output Adjustment
- Suction System
- Priming the Pumphead (Hydraulic System)
- Priming the Reagent Head (Product System)
- Calibration
- Checking the Diagnostic Window
Maintenance
- Oil Changes
  - Gear Oil Change:
  - Hydraulic Oil Change:
- Wet End Removal, Inspection, and Reinstallation
- Check Valves
  - General Description
  - Removal, Inspection, and Reinstallation
- Hydraulic Performance Valve (HPV)
- Hydraulic Bypass Valve (HBV)
- PTP (Push to Purge / Automatic Bleed Valve)
  - General Description
  - Removal, Cleaning, & Reinstallation
- Piston Seal
- Oil Seals
  - General Description
  - Removal and Replacement
- Cover Assembly
  - Removal & Reinstallation
Pump Motor
- Removal & Reinstallation
Replacement Parts
- PULSAR KOPkit Program
- Ordering KOPkits or Parts
Troubleshooting Chart
- Diagnosis of Diaphragm Failure
Appendix I PULSAlarm Leak Detection System
- PULSAlarm Leak Detection Reagent Head Assembly
- PULSAlarm Leak Detection Diaphragm
- Leak Detection Option – Setup for Vacuum
- Leak Detection Option – Setup for Pressure
- Pressure System Set-up and Priming
- Leak Detection System Maintenance
  - Vacuum Setpoint Adjustment
- PULSAlarm Leak Detection Diaphragm Maintenance
- Leak Detection system conversion
Appendix II Piping Calculations
- Suction Head Requirements
- System Back Pressure
- Nomenclature
Appendix III Oil Specifications
- PULSAlube # 7H
- PULSAlube # 8G
Appendix IV Bolt Torque Recommendations
Appendix V Pulsafeeder Accessories
- Pulsatrol Installation, Operation, & Removal Instructions
  - Installation
    - A) Discharge Setup
    - B) Suction Setup (Flooded Suction)
  - PULSAtrol Removal
- Back Pressure Valve
- Pressure Relief Valve