CertainTeed 2825_QR530 - Manual

QuietRock 530 Installation Instructions
Copyright © 2010 Serious Materials
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Professional: 800-233-8990 • Consumer: 800-782-8777
QuietRock 530 Installation Instructions
Read all instructions before installation. Remember: Safety first!
QuietRock 530 is very similar in use to standard drywall. The panels have been used in thousands
of successful projects, large and small. Please note the blue tape (that surrounds the product edges)
must be removed before installing.
• Hang QuietRock like standard drywall
• Finish the same as standard drywall (mud, tape, texture and paint are all the same)
• Allow an extra 2% to 4% drywall labor budget due to cutting 15% to 20% of panels.
• When used properly, QuietRock may provide up to a 20 point STC improvement over
standard drywall. See tested assemblies and solutions (separate document) for specific details.
NOTE: Hang QuietRock immediately or store flat in a dry location. Protect the QuietRock materials
from exposure to moisture during the construction or remodeling process, from product storage to
project completion. Moisture or water can cause problems with any drywall product, including
QuietRock. Do not cover with plastic for extended periods, as that may allow condensation. To
complete the installation of QuietRock and maximize its acoustic performance, it is recommended
that you use QuietSeal between the interior joints and QuietPutty in any penetrations such as
electrical outlets, HVAC ducts, water hookups and cables. Not using QuietSeal and QuietPutty may
compromise the acoustical results of the installation.
The QuietRock line of engineered products is a sound isolation panel designed to replace standard
drywall in any wall or ceiling construction, including wood and metal studs. QuietRock is a gypsum
board product which includes highly engineered internal damping layers which provide enhanced
transmission loss. QuietRock can be used with a variety of standard framing techniques including
staggered and double stud construction. You may use QuietRock panels just like any other gypsum
wall product. Please completely read the instructions below before beginning installation and be sure
to always follow all OSHA safety guidelines when installing any Serious Materials product.
As with any other acoustically treated assembly, all air gaps and penetrations must be treated with
non-hardening acoustical sealant and putty pads as specified by the manufacturer.
Using QuietRock 530 in New Wall Construction
CUTTING THE PANEL:
1) Choose your preferred construction method. Such as standard 406 mm (16”) OC, 610 mm (24”) OC,
staggered, or double frame. QuietRock works with wood and metal framing.
2) QuietRock 530 should not be scored/broken. Instead, cut QuietRock 530 panels as needed, using a
standard hand or power saw. You can use standard rotary cut-out tools around junction boxes.
QuietRock 530 panels cut more quickly with a higher tooth-per-inch count on jigsaw blades (such as
16-25 tpi) as some layers contain light gauge metal, or you may use a circular saw. We recommend a
blade similar to the Bosch “Progressor” (part number T345 XF3). It is also recommended to saw
outside, or use a vacuum system on the saw to reduce dust if you will be cutting many panels. QUIET
SOLUTION HAS RECOMMENDED SAWS AND VACUUM SYSTEMS THAT WORK VERY WELL WITH
QUIETROCK. CALL QUIET SOLUTION FOR SPECIFIC INFORMATION REGARDING THESE TOOLS.
QuietRock cuts quickly, so generally assume 10-15 seconds on average for a 122 cm (4') cut for labor
budget purposes.