Technical description, Engine, Hydraulic system – Liebherr HS 895 HD Litronic User Manual

Page 5: Main winches, Boom winch, Swing, Crawlers, Control, Noise emission

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Engine

Power rating according to ISO 3046 IFN, 670 kW (898 hp) at 1900 rpm

Engine type

MAN D 2842 LE

Fuel tank

264 gal capacity with continuous level indicator

and reserve warning

Engine complies with NRMM exhaust certification EPA / CARB Tier 2.

Hydraulic system

The main pumps are operated by a distributor gearbox. Axial piston

displacement pumps work in closed and open circuits supplying oil only when

needed (flow control on demand). To minimize peak pressure an

automatically working pressure cut off is integrated. This spares pumps and

saves energy. The hydraulic oil is cleaned through electronically controlled

pressure and return filters. Possible contamination is signaled in the cabin.

The use of synthetic environmentally friendly oils is possible.

Ready made hydraulic retrofit kits are available to customize requirements

e.g. powering casing oscillators, VM–vibrators, hydraulic grabs, hanging

leads etc.

Working pressure

max. 5076 PSI

Oil tank capacity

290 gal

Main winches

Winch options:

Line pull (nom. load)

66,200 lbs

Rope diameter

36 mm

Drum diameter

32.7”

Rope speed (ft/min)

0–252

With change gear box (ft/min)

0–515

Rope capacity 1st layer

180 ft

The winches are outstanding in their compact design and easy assembly.

Clutch and braking functions on the free fall system are provided by a

compact designed, low wear and maintenance free multi–disc brake.

The drag and hoist winches use pressure controlled, variable flow hydraulic

motors. This system features sensors that automatically adjust oil flow to

provide max. winch speed depending on load.

Boom winch

Line pull

max. 33,100 lbs

Rope diameter

24 mm

Boom up

137 sec. from 15º to 86º

Swing

Consists of rollerbearing with external teeth for lower tooth flank pressure,

fixed axial piston hydraulic motor, spring loaded and hydraulically released

multi–disc holding brake, planetary gearbox and pinion.

Swing speed from 0 – 3.6 rpm continuously variable, selector for 3 speed

ranges to increase swing precision.

Standard:

Second swing drive

Optional:

Third swing drive

Crawlers

Propulsion through axial piston motor, hydraulically released spring loaded

multi–disc brake, maintenance free crawler tracks, hydraulic chain tensioning

device.

Flat track shoes

43.3 inch

Drive speed

0 – 0.8 mph

Option:

F 2 speed hydraulic motor for higher travel speed

F Self assembly system, jack up system

Control

The control system – developed and manufactured by Liebherr – is designed

to withstand extreme temperature changes and the rough heavy duty tasks

common in the construction industry. Complete machine operating data are

shown on a high resolution display. The crane is equipped with proportional

control for all movements, which can be carried out simultaneously.

Dragline operation: A special ”Interlock” control system is an option available.

It is designed for power lifting of the dragline bucket without using the drag

winch brake.

An additional option is the ”Redundant Control System”, which allows

restricted operation of the machine in the event of a failure on the electronic

base control or its sensors.

On request, Liebherr also offers special custom designed control systems for

free fall winches.

Operation: Left joy stick for boom winch and swing, right two directional levers

for winch I and II. Crawler control is actuated with the two central foot pedals.

Additionally, hand levers can be attached to the pedals.

Options:

F Special demolition control system

F MDE: Machine data recording

F PDE: Process data recording

F GSM modem

Noise emission

Noise emissions correspond with 2000/14/EC directive on noise emission by

equipment used outdoors.

Technical description

HS 895 HD 5

Option:

Crane winch (main winch) 33,100 lbs with multi–disc holding brake

Auxiliary winch

15,500 lbs in boom foot

Tagline winch

15,500 lbs with free fall

6,600 lbs with free fall

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