Figure 3-1: solenoid connector arrangement, Figure 3-1, Solenoid connector arrangement – Hale ESP Priming System User Manual

Page 18

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❑ Installation

18

ESP Primer System Instruction Guide

p/n: 029-0810-01-0

Attach the ground strap from the truck chassis to the priming pump ter-
minal stud to ensure a ground for the motor. See appropriate drawing,
sheet 2.

The ground strap is appropriately sized for a 12 or 24 volt DC, 300 or 150
amp load.

❑

To prevent damage to the solenoid plastic housing, when installing or
removing wire leads, DO NOT apply side loads to the nuts. (See Figure
3-1: “Solenoid Connector Arrangement.”)

Figure 3-1: Solenoid Connector Arrangement

❑

When using a terminal lug on the battery connection with a 5/16” (8 MM.)
diameter hole, the lower washer is not needed.

❑

If the hole is larger than 5/16”, washers are required both above and
below the terminal. Torque to 50 - 60 in. lbs. (6 - 7 N-m) maximum.

DO NOT overtighten to avoid stripping the stud from plastic cap.

❑

The solenoid-to-ground terminal, 10-32 UNC, is factory connected and
torqued to 15 - 20 in. lbs. (1.7 - 2 N-m).

DO NOT overtighten to avoid stripping the stud from plastic cap.

❑

For complete electrical installation instructions, see sheet 2 of drawing
“12 Volt ESP System” on page 54 or see sheet 2 of drawing “24 Volt ESP
System” on page 54.

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