Gradall 544 - Manual (Page 3)

INTRODUCTION
Table of Contents
Starting Serial No. 8655105G
Original Issue 8-86
Revised 8-97
1-1
SECTION 1 - INTRODUCTION
Table of Contents ...................................................................................................... 1-1 thru 1-4
Alphabetical Index ................................................................................................... 1-5 thru 1-10
Service Kits .......................................................................................................................... 1-11
Parts Index ............................................................................................................ 1-12 thru 1-27
SECTION 2 - CHASSIS & ATTACHING PARTS
Frame Shrouding & Trim ........................................................................................................ 2-1
Cab Enclosure, Wiper & Defroster ......................................................................................... 2-2
Cab Heater & Hoses .............................................................................................................. 2-3
Front Axle Cradle & Attaching Parts ....................................................................................... 2-4
Rear Steering Axle & Attaching Parts .................................................................................... 2-5
Outrigger & Attaching Parts ................................................................................................... 2-6
SECTION 3 - BOOMS
First Boom Section ................................................................................................................. 3-1
Second Boom Section ............................................................................................................ 3-2
Third Boom Section ................................................................................................................ 3-3
Fourth Boom Section ............................................................................................................. 3-4
Push Beam & Cables ............................................................................................................. 3-5
Quick Switch Assembly .......................................................................................................... 3-6
SECTION 4 - ATTACHMENTS & ACCESSORIES
Attachments ........................................................................................................................... 4-1
Slope Piler Carriage 66" .........................................................................................................4-2
SECTION 5 - ENGINE & ATTACHING PARTS
Engine Left Side View .............................................................................................................5-1
Engine Right Side View ..........................................................................................................5-2
Engine Mounting .....................................................................................................................5-3
Fuel Tank & Lines ....................................................................................................................5-4
Radiator & Hoses ....................................................................................................................5-5
Ether Starting Kit .....................................................................................................................5-6
Air Cleaner Piping ...................................................................................................................5-7
Air Cleaner ..............................................................................................................................5-8
Exhaust System ......................................................................................................................5-9
SECTION 6 - DRIVE TRAIN
Transmission Mounting & Controls ......................................................................................... 6-1
Flex Plate & Torque Converter ............................................................................................... 6-2
Case & Converter Housing ............................................................................................. 6-3, 6-4
Transmission Drive Gearing ................................................................................................... 6-5
Clutch & Gear Group (Reverse, 2nd & Low) .......................................................................... 6-6
Clutch & Gear Group (Forward, Output & 3rd) .........................................................................6-7
Clutch Assemblies ..................................................................................................................6-8