SkyTrak 6036 Service Manual - Manual (Page 182)

9-69 Model 6036 S/N 9B0499 and Before
Section 9. Hydraulic System
6. Tag, disconnect, and plug the hydraulic supply
hose (1) at the connector (2). Wire or otherwise
secure the hose to the frame to hold it up and
prevent oil from draining out of the reservoir.
Cap the connector.
7. Tag, disconnect, and plug the pump outlet
hose (3) at the elbow (4). Cap the elbow.
8. Have an assistant support the pump and motor
assembly while removing two capscrews (5)
and lock washers (6) and remove from the
forklift.
b. Disassembly
1. Disconnect black electric terminal cable (7,
Fig. 9.45) from the solenoid cable terminal and
the motor power terminal.
2. Remove solenoid (4) by removing two screws
(8).
3. Remove check valve (11) if replacement is
necessary.
NOTE: Normally the pump and motor assembly is
replaced as a complete unit. If the unit is under
warranty, do not disassemble further; refer the unit
to your JLG authorized dealer.
c. Cleaning and Drying
Without submerging the motor (13, Fig. 9.45) in the
cleaning solvent, clean the pump and motor
assembly in an approved cleaning solvent and blow
dry.
d. Inspection and Replacement
1. Inspect the pump and motor assembly.
2. Discard the complete pump and motor assem-
bly if the pump (10, Fig. 9.45), end head
assembly (12) or motor (13) is damaged or
defective.
1. Supply Hose
2. Connector
3. Pump Outlet Hose
4. Elbow
5. Capscrew (2)
6. Lock Washer (2)
7. Terminal Cable
8. Screw (2)
9. Solenoid
10. Pump
11. Check Valve
12. End Head Assembly
13. Motor
5
3
10
2
8
12
9
1
13
7
6
4
11
Fig. 9.45 Steer and Emergency Brake Pump and Motor (S/N 7P0014 and After)
MA0851