Lull 1044C-54 Series II Parts Manual User Manual
Illustrated parts manual
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Table of contents
Document Outline
- 31200069 1044C-54 II Parts Manual
- Effectivity Page
- Table of Contents
- Section 1 Frame & Attaching Parts
- Section 2 Boom
- Figure 2-1 First Boom Section
- Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)
- Figure 2-3 Second Boom Section
- Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)
- Figure 2-5 Third Boom Section
- Figure 2-6 Fourth Boom Section
- Figure 2-7 Transfer Carriage/Boom Cradle Assembly
- Figure 2-8 Quick Attach Group Installation
- Section 3 Attachments
- Figure 3-1 Carriage Assembly
- Figure 3-2 Tilt Carriage Assembly
- Figure 3-3 Swing Carriage Assembly
- Figure 3-4 Utility Bucket
- Figure 3-5 50 In Single Fork Positioning Carriage Assembly
- Figure 3-6 50 In Dual Fork Positioning Carriage Assembly
- Figure 3-7 Truss Boom Assembly
- Figure 3-8 12 Ft Truss Boom With Winch
- Figure 3-9 Carriage Assembly With 8 Ft Vertical Mast (Non-Tilt)
- Figure 3-10 Carriage Assembly With 8 Ft Vertical Mast (Tilt)
- Figure 3-11 8 Ft Vertical Mast Assembly
- Figure 3-12 Forks
- Figure 3-13 Fork Mounted Platform
- Figure 3-14 Sweeper Assembly
- Figure 3-15 Grapple Bucket
- Figure 3-16 Fork Mounted Lifting Hook
- Figure 3-17 8 Ft Mast Assembly
- Figure 3-18 Buckets
- Figure 3-19 Fork Pin Lock Installation
- Figure 3-20 Sheet Material Handler
- Figure 3-21 50 in Side Shift Carriage
- Section 4 Engine & Attaching Parts
- Section 5 Drive Train
- Figure 5-1 Drive Train Components
- Figure 5-2 Front Axle Assembly
- Figure 5-3 Front Axle - Input
- Figure 5-4 Front Axle - Limited Slip Differential
- Figure 5-5 Front Axle - Casing
- Figure 5-6 Front Axle - M-Disc Brake
- Figure 5-7 Front Axle - Brake
- Figure 5-8 Front Axle - Joint Housing
- Figure 5-9 Front Axle - Planetary Drive
- Figure 5-10 Rear Axle Assembly
- Figure 5-11 Rear Axle - Input
- Figure 5-12 Rear Axle - Differential
- Figure 5-13 Rear Axle - Casing
- Figure 5-14 Rear Axle - M-Disc Brake
- Figure 5-15 Rear Axle - Brake
- Figure 5-16 Rear Axle - Joint Housing
- Figure 5-17 Rear Axle - Planetary Drive
- Figure 5-18 ZF Transmission - Converter & Input
- Figure 5-19 ZF Transmission - Gearbox Housing
- Figure 5-20 ZF Transmission - Reversing Gear KV
- Figure 5-21 ZF Transmission - Reversing Gear KR
- Figure 5-22 ZF Transmission - Coupling Group K1
- Figure 5-23 ZF Transmission - Coupling Group K2
- Figure 5-24 ZF Transmission - Coupling Group K3
- Figure 5-25 ZF Transmission - Coupling Group K4
- Figure 5-26 ZF Transmission - Output
- Figure 5-27 ZF Transmission - Control Unit
- Figure 5-28 ZF Transmission - Gearshift System
- Figure 5-29 ZF Transmission - Oil Pump, Filter & Dipstick
- Figure 5-30 Drive Shaft
- Figure 5-31 Tires & Rims
- Section 6 Cab
- Figure 6-1 Operators Compartment Assembly
- Figure 6-2 Cab Enclosure Kit
- Figure 6-3 Windshield Wiper Assembly
- Figure 6-4 Windshield Assembly
- Figure 6-5 Window Assembly
- Figure 6-6 Door Assembly
- Figure 6-7 Insulation Installation
- Figure 6-8 Instrument Panel Assembly
- Figure 6-9 Operator’s Seat
- Figure 6-10 Heater & Air Conditioning System
- Section 7 Controls
- Section 8 Hydraulic Circuits
- Figure 8-1 Pump, Suction - Return
- Figure 8-2 Boom Hydraulic Cylinder
- Figure 8-3 Hoist & Rear Carriage Tilt
- Figure 8-4 Second Auxiliary Circuit
- Figure 8-5 Transfer Cylinder
- Figure 8-6 Outrigger Cylinder & Joystick
- Figure 8-7 Frame Level & Rear Axle Stabilizer
- Figure 8-8 Steering Cylinder
- Figure 8-9 Joystick Control Circuit
- Figure 8-10 Service Brake Circuit
- Figure 8-11 Park Brake Circuit
- Figure 8-12 Test Port Hydraulic Assembly
- Section 9 Hydraulic Components
- Figure 9-1 Front Carriage Tilt Cylinder
- Figure 9-2 Rear Carriage Tilt Cylinder
- Figure 9-3 Frame Tilt Cylinder
- Figure 9-4 Hoist Cylinder
- Figure 9-5 Boom Extension Cylinder
- Figure 9-6 Transfer Cylinder
- Figure 9-7 Outrigger Cylinder
- Figure 9-8 Rear Stabilizer Cylinder
- Figure 9-9 Steering Cylinder
- Figure 9-10 Hydraulic Control Valve Assembly
- Figure 9-11 Tandem Pump
- Figure 9-12 Accumulator Charge Valve
- Figure 9-13 6-Port Circuit Selector Valve Assembly
- Figure 9-14 Hydraulic Return Line Filter Assembly
- Figure 9-15 Pressure Filter Assembly
- Figure 9-16 In-line Filter Assembly
- Figure 9-17 Accumulator Assembly
- Figure 9-18 Rear Axle Stabilizer Control Valve, (under cab)
- Figure 9-19 Rear Axle Stabilizer Valve, (on rear axle)
- Figure 9-20 Fuel/Hydraulic Tank Assy
- Figure 9-21 Boom Extend Lockout Valve Assembly
- Figure 9-22 Park Brake Valve Assembly
- Figure 9-23 Valve Plate Components Assembly
- Figure 9-24 Side Tilt Carriage Cylinder
- Figure 9-25 72” 90 Degree Swing Carriage Cylinder
- Figure 9-26 Grapple Bucket Cylinder
- Figure 9-27 50 in Side Shift Carriage Cylinder
- Figure 9-28 Shuttle Valve
- Section 10 Electrical
- Figure 10-1 Frame Harness Installation
- Figure 10-2 Outrigger/Boom Extend Lockout Harness Installation
- Figure 10-3 Engine Electrical Group
- Figure 10-4 Transmission Harness Installation
- Figure 10-5 Operator’s Compartment Electrical Group Installation
- Figure 10-6 Fuses, Relays & Buzzer Mounting Panel
- Figure 10-7 Engine ECU Harness
- Figure 10-8 ECM Power Harness
- Figure 10-9 Electrical Options Harness
- Section 11 Decals
- Section 12 Options
- Figure 12-1 Worklight Option Installation
- Figure 12-2 Roadway Light Option Installation
- Figure 12-3 Strobe/Rotating Beacon Light Option Installation
- Figure 12-4 Tilting Carriage Cylinder
- Figure 12-5 Tower Cylinder
- Figure 12-6 Fork Positioning Cylinder
- Figure 12-7 Lockable Engine Side Panels Installation
- Figure 12-8 Battery Cold Start Installation
- Figure 12-9 Frame Level & Outrigger Joystick Repair Kit
- Recommended Spare Parts
- Part Number Index