5 lubrication specifications, 6 pressure settings, 400rts – JLG 500RTS Service Manual User Manual

Page 11: 500rts, 7 limit switches, High drive speed cut-out, Lift cut-out (if equipped), Drive cut-out (if equipped), 500rts - tilt alarm - 3, Lubrication specifications -3

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SECTION 1 - SPECIFICATIONS

3120829

– JLG Sizzor –

1-3

NOTE: Aside from JLG recommendations, it is not advisable

to mix oils of different brands or types, as they may
not contain the same required additives or be of
comparable viscosities. If use of hydraulic oil other
than Mobil 424 is desired, contact JLG Industries for
proper recommendations.

1.5

LUBRICATION SPECIFICATIONS

NOTE: Refer to Figure 1-1., Lubrication Diagram for specific

lubrication procedures.

1.6

PRESSURE SETTINGS

400RTS

Rexroth/Hydraforce Valve

Main Relief - 156 bar (2250 psi)

Steer Relief - 103 bar (1500 psi)

Steer Relief 4-W/S (If Equipped) - 103 bar (1500 psi)

Platform Extension (If Equipped) - 34 bar (500 psi)

500RTS

Rexroth/Hydraforce Valve

Main Relief - 193 bar (2800 psi)

Steer Relief - 103 bar (1500 psi)

Steer Relief 4-W/S (If Equipped) - 103 bar(1500 psi)

Platform Extension (If Equipped) -83 bar (1200 psi)

1.7

LIMIT SWITCHES

The machine is equipped with the following limit switches:

High Drive Speed Cut-Out

High drive speed is cut out when platform is raised above
stowed (fully lowered) position.

Lift Cut-Out (If Equipped)

Lift is cut out at 6.8 m (22 ft) when leveling jacks are in the
stowed position.

Drive Cut-Out (If Equipped)

Drive is cut out when platform is at 6.8 m (22 ft) above
stow position, or when leveling jacks are in the set posi-
tion.400RTS Tilt Alarm - 5° (If Equipped)

A horn is sounded and a warning light is illuminated when
the machine is operated on a slope that exceeds 5° with
the platform raised. If the machine is operated on a 5°
slope with the platform completely lowered, only the warn-
ing light is illuminated.

500RTS - Tilt Alarm - 3°

A horn is sounded and a warning light is illuminated when
the machine is operated on a slope that exceeds 3° with
the platform raised. If the machine is operated on a 3°
slope with the platform completely lowered, only the warn-
ing light is illuminated.

Table 1-2. Lubrication Specifications

KEY

SPECIFICATIONS

MPG

Multipurpose Grease having a minimum dripping

point of 350 degrees F. Excellent water resistance

and adhesive qualities, and being of extreme pres-

sure type. (Timken OK 40 pounds minimum.)

EPGL

Extreme Pressure Gear Lube (oil) meeting API ser-

vice classification GL-5 or MIL-Spec MIL-L-2105.

EO

Engine (crankcase) Oil. Gas - API SF/SG class, MIL-

L-2104. Diesel - API CC/CD class, MIL-L-2104B/

MIL-L-2104C.

HO

Hydraulic Oil. API service classification GL-3, e.g.

Mobil 424.

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