JLG 600S_SJ Parts Manual User Manual
Page 5
TABLE OF CONTENTS
3121299
660SJ/600S
5
FIGURE 1-1. AXLE INSTALLATION ................................................................................................................................................ 8
FIGURE 1-2. STEERING INSTALLATION WITHOUT TOW PACKAGE ........................................................................................ 10
FIGURE 1-3. STEERING INSTALLATION WITH TOW PACKAGE................................................................................................ 14
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 18
FIGURE 1-5. DRIVE HUB ASSEMBLY .......................................................................................................................................... 22
FIGURE 1-6. DRIVE MOTOR ASSEMBLY .................................................................................................................................... 26
FIGURE 1-7. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED) .................................................................. 28
FIGURE 1-8. TOW PACKAGE INSTALLATION (OPTIONAL) ....................................................................................................... 32
FIGURE 2-1. CONTROL VALVES INSTALLATIONS ..................................................................................................................... 36
FIGURE 2-2. CONTROL VALVES INSTALLATIONS ..................................................................................................................... 40
FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 42
FIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 46
FIGURE 2-5. ACCESSORY VALVE ASSEMBLY ........................................................................................................................... 50
FIGURE 2-6. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS .................................................................. 52
FIGURE 2-7. SWING MOTOR/HUB ASSEMBLY ........................................................................................................................... 54
FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION ................................................................................................................. 58
FIGURE 2-9. DEUTZ TD2.9L4 ENGINE INSTALLATION .............................................................................................................. 68
FIGURE 2-10. GM ENGINE INSTALLATION ................................................................................................................................. 80
FIGURE 2-11. PISTON PUMP ASSEMBLY ................................................................................................................................... 86
FIGURE 2-12. GEAR PUMP ASSEMBLY ...................................................................................................................................... 92
FIGURE 2-13. TANK INSTALLATIONS .......................................................................................................................................... 94
FIGURE 2-14. ROTARY COUPLING INSTALLATION ................................................................................................................... 98
FIGURE 2-15. GROUND CONTROL BOX ASSEMBLY (FIBERGLASS BOX) ............................................................................ 102
FIGURE 2-16. GROUND CONTROL BOX ASSEMBLY (STEEL BOX) ........................................................................................ 106
FIGURE 2-17. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ................................................................. 110
FIGURE 2-18. ENGINE TRAY JACK INSTALLATION (OPTIONAL) ............................................................................................ 114
FIGURE 2-19. HOODS (ABS) AND LIFTING PLATE INSTALLATIONS ...................................................................................... 116
FIGURE 2-20. HOODS (STEEL) AND LIFTING PLATE INSTALLATIONS (DEUTZ D2011 AND GM ENGINES) ....................... 122
FIGURE 2-21. HOODS (STEEL) AND LIFTING PLATE INSTALLATIONS (DEUTZ TD2.9L4 ENGINES) ................................... 128
FIGURE 2-22. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINE (OPTIONAL) ........................................ 134
FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINE (OPTIONAL) .............................................. 140
FIGURE 3-1. BOOM INSTALLATION - 600S ............................................................................................................................... 146
FIGURE 3-2. BOOM INSTALLATION - 660SJ ............................................................................................................................. 150
FIGURE 3-3. MAIN BOOM ASSEMBLIES ................................................................................................................................... 156
FIGURE 3-4. ROTATOR ASSEMBLIES ....................................................................................................................................... 160
FIGURE 3-5. CONTROL VALVE INSTALLATION (BOOM) ......................................................................................................... 162
FIGURE 3-6. POWER TRACK INSTALLATIONS......................................................................................................................... 166
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION ....................................................................................................... 170
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) ........................................................ 174
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 176
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... 180
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER)................................................................................................ 182
FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ......................................................................................... 184
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ............................................................................................................. 188
FIGURE 5-2. PLATFORM LEVEL SLAVE CYLINDER ASSEMBLY ............................................................................................. 190
FIGURE 5-3. MAIN LIFT CYLINDER ASSEMBLY ....................................................................................................................... 194
FIGURE 5-4. JIB LIFT CYLINDER ASSEMBLY - 660SJ .............................................................................................................. 196
FIGURE 5-5. MASTER CYLINDER ASSEMBLY .......................................................................................................................... 198
FIGURE 5-6. STEER CYLINDER ASSEMBLY ............................................................................................................................. 200
FIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY ................................................................................................................... 202