Document Outline

• 91514001_N_G9-43A G10-43A_JLG_Parts
  • Effectivity
  • Table of Contents
  • Section 1 Frame & Attaching Parts
    • Figure 1-1 Frame Shrouding & Trim
    • Figure 1-2 Axle Mounting
    • Figure 1-3 Outrigger Mounting
  • Section 2 Boom
    • Figure 2-1 First Boom Section
    • Figure 2-2 Bearing Pads, Spacers & Shims, (First Boom Section)
    • Figure 2-3 Second Boom Section
    • Figure 2-4 Bearing Pads, Spacers & Shims, (Second Boom Section)
    • Figure 2-5 Third Boom Section
    • Figure 2-6 Bearing Pads, Spacers & Shims, (Third Boom Section)
    • Figure 2-7 Push Beam/Extend Chain & Roller Assembly
    • Figure 2-8 Manual Quick Switch Assembly
  • Section 3 Attachments
    • Figure 3-1 Tilt Carriage
    • Figure 3-2 Buckets
    • Figure 3-3 Side Tilt Carriage
    • Figure 3-4 Truss Boom
    • Figure 3-5 Truss Boom With Winch
    • Figure 3-6 Swing Carriage
    • Figure 3-7 Sheet Material Handler
    • Figure 3-8 Winch Installation
    • Figure 3-9 100 Degree Drywall Swing Carriage Assembly
    • Figure 3-10 Personnel Platform
    • Figure 3-11 Fork Mounted Platform
    • Figure 3-12 100 Degree Swing Carriage With Side Shift
    • Figure 3-13 Forks
    • Figure 3-14 Fork Mounted Lifting Hook
    • Figure 3-15 Grapple Bucket
    • Figure 3-16 Fork Pin Lock Installation
    • Figure 3-17 Dual Fork Positioning Carriage Assembly
    • Figure 3-18 6 Ft Mast With 72 In Carriage
    • Figure 3-19 8 Ft Standard Mast
    • Figure 3-20 8 Ft Side Tilt Electric Mast
    • Figure 3-21 50 in Side Shift Carriage
  • Section 4 Engine & Attaching Parts
    • Figure 4-1 Engine Assembly, LH View - John Deere Engine
    • Figure 4-2 Engine Assembly, RH View - John Deere Engine
    • Figure 4-3 Engine Assembly - Perkins Engine
    • Figure 4-4 Engine Assembly - Cummins
    • Figure 4-5 Deere Engine
    • Figure 4-6 Perkins Engine
    • Figure 4-7 Cummins Engine
    • Figure 4-8 Fuel Tank & Lines
    • Figure 4-9 Radiator Assembly - John Deere Engine
    • Figure 4-10 Radiator Assembly - Perkins Engine
    • Figure 4-11 Radiator Assembly - Cummins Engine
    • Figure 4-12 Air Cleaner & Installation - John Deere Engine
    • Figure 4-13 Air Cleaner & Installation - Perkins Engine
    • Figure 4-14 Air Cleaner & Installation - Cummins Engine
    • Figure 4-15 Exhaust Installation - John Deere Engine
    • Figure 4-16 Exhaust Installation - Perkins Engine
    • Figure 4-17 Exhaust Installation - Cummins Engine
    • Figure 4-18 DanaTransmission - Converter Housing Group
    • Figure 4-19 Dana Transmission - Case & Plate Group
    • Figure 4-20 Dana Transmission - Torque Converter Group
    • Figure 4-21 Dana Transmission - Gear Group
    • Figure 4-22 Dana Transmission - Pump Drive Group
    • Figure 4-23 Dana Transmission - Charging Pump Group
    • Figure 4-24 Dana Transmission - Reverse Idler Group
    • Figure 4-25 DanaTransmission - Forward & Reverse Shaft Group
    • Figure 4-26 Dana Transmission - 3rd Shaft Group
    • Figure 4-27 Dana Transmission - First & Second Shaft Group
    • Figure 4-28 Dana Transmission - Output Shaft Group
    • Figure 4-29 Dana Transmission - Electric Control Group
    • Figure 4-30 Dana Transmission - Drive Plate Group
    • Figure 4-31 Dana Transmission - Drop Box Group
    • Figure 4-32 ZF Transmission
    • Figure 4-33 ZF Transmission - Transmission Converter & Input
    • Figure 4-34 ZF Transmission - Gearbox Housing
    • Figure 4-35 ZF Transmission - Reversing Gear
    • Figure 4-36 ZF Transmission - Reverse Gear Group
    • Figure 4-37 ZF Transmission - 1st Shaft Group
    • Figure 4-38 ZF Transmission - 2nd Shaft Group
    • Figure 4-39 ZF Transmission - 3rd Shaft Group
    • Figure 4-40 ZF Transmission - 4th Shaft Group
    • Figure 4-41 ZF Transmission - Power Take-Off
    • Figure 4-42 ZF Transmission - Control Unit & Pressure Regulator
    • Figure 4-43 ZF Transmission - Gearshift System
    • Figure 4-44 ZF Transmission - Oil Pump, Filter & Dipstick
    • Figure 4-45 ZF Transmission - Transfer Box
  • Section 5 Drive Train
    • Figure 5-1 Front Axle Assembly
    • Figure 5-2 Front Axle
    • Figure 5-3 Front Axle Housing Assembly
    • Figure 5-4 Front Steering Components
    • Figure 5-5 Front Gear Components
    • Figure 5-6 Front Differential
    • Figure 5-7 Front Double Joint
    • Figure 5-8 Front Brakes
    • Figure 5-9 Front Wheel Hub
    • Figure 5-10 Front Reduction Gears
    • Figure 5-11 Rear Axle Assembly
    • Figure 5-12 Rear Axle
    • Figure 5-13 Rear Axle Housing Assembly
    • Figure 5-14 Rear Steering Components
    • Figure 5-15 Rear Gear Components
    • Figure 5-16 Rear Differential
    • Figure 5-17 Rear Double Joint
    • Figure 5-18 Rear Brakes
    • Figure 5-19 Rear Wheel Hub
    • Figure 5-20 Rear Reduction Gears
    • Figure 5-21 Drive Shaft Assembly
    • Figure 5-22 Tires & Rims
  • Section 6 Cab
    • Figure 6-1 Open Cab
    • Figure 6-2 Cab Enclosures
    • Figure 6-3 Cab Components
    • Figure 6-4 Cab Door Assembly
    • Figure 6-5 Cab Glass
    • Figure 6-6 Suspension Seat
    • Figure 6-7 Dash Panel
    • Figure 6-8 Instrument Panel
    • Figure 6-9 Top Cab Glass Shield
    • Figure 6-10 Front Cab Glass Shield
  • Section 7 Controls
    • Figure 7-1 Tilt and Frame Level Joystick Installation
    • Figure 7-2 Tilt & Sway Joystick Assembly
    • Figure 7-3 Accelerator Pedal Installation
    • Figure 7-4 Steering Column & Attaching Parts
    • Figure 7-5 Brake Pedal Installation
    • Figure 7-6 Boom Joystick
    • Figure 7-7 Outrigger Joysticks
    • Figure 7-8 Frame Level Joystick Assembly
    • Figure 7-9 Electric Auxiliary Hydraulic Joystick
    • Figure 7-10 Auxiliary Hydraulic Joystick
    • Figure 7-11 Tilt Hydraulic Joystick
  • Section 8 Hydraulic Circuits
    • Figure 8-1 Priority Valve Circuit
    • Figure 8-2 Dump Circuit
    • Figure 8-3 Steer Select Valve
    • Figure 8-4 Service/Parking Brake
    • Figure 8-5 Boom Joystick Circuit
    • Figure 8-6 Lift Cylinder
    • Figure 8-7 Crowd Cylinder
    • Figure 8-8 Tilt & Tilt Compensating Cylinder
    • Figure 8-9 Sway Cylinder
    • Figure 8-10 Outrigger Cylinders
    • Figure 8-11 Outrigger Joysticks
    • Figure 8-12 Auxiliary Hydraulics
  • Section 9 Hydraulic Components
    • Figure 9-1 Lift Cylinder
    • Figure 9-2 Crowd Cylinder - Iowa
    • Figure 9-3 Tilt Cylinder
    • Figure 9-4 Compensating Cylinder
    • Figure 9-5 Sway Cylinder
    • Figure 9-6 Main Control Valve
    • Figure 9-7 Hydraulic Pump
    • Figure 9-8 Hydraulic Tank Assembly
    • Figure 9-9 Sway Cylinder Valve
    • Figure 9-10 Power Brake Valve
    • Figure 9-11 Priority Valve
    • Figure 9-12 Steer Select Valve
    • Figure 9-13 Grapple Bucket Cylinder
    • Figure 9-14 Side Tilt Carriage Cylinder
    • Figure 9-15 72” 90 Degree Swing Carriage Cylinder
    • Figure 9-16 Outrigger Control Valve
    • Figure 9-17 Outrigger Cylinder
    • Figure 9-18 Hydraulic Manifold
    • Figure 9-19 50 in Side Shift Carriage Cylinder
  • Section 10 Electrical
    • Figure 10-1 Battery & Cables
    • Figure 10-2 Engine Harness - John Deere Engine
    • Figure 10-3 Engine Harness - Perkins Engine
    • Figure 10-4 Engine Harness - Cummins Engine
    • Figure 10-5 Transmission Harness - Dana Transmission
    • Figure 10-6 Transmission Harness - ZF
    • Figure 10-7 Cab Work Light Harness
    • Figure 10-8 Anti-Stall Harness & Control
    • Figure 10-9 Cab Control Harness
    • Figure 10-10 Cab Dash Harness
    • Figure 10-11 VEC Box Harness
    • Figure 10-12 Cab Options Harness
    • Figure 10-13 Accessory Module Harness
    • Figure 10-14 Tilt & Aux Control Module
    • Figure 10-15 Tilt On Joystick Harness
    • Figure 10-16 Cab Work Light Harness
    • Figure 10-17 Cab Work Light And Beacon Light Switch Harness
    • Figure 10-18 Boom Work Lights Harness
    • Figure 10-19 Frame Road Lights Harness
    • Figure 10-20 Cab Road Lights Harness
    • Figure 10-21 Chassis Harness
  • Section 11 Decals
    • Figure 11-1 Cab & Frame Decals
    • Figure 11-2 Boom Decals
  • Section 12 Options
    • Figure 12-1 Enclosed Cab Heater Components
    • Figure 12-2 Open Cab Heater Components
    • Figure 12-3 Engine Heater Components
    • Figure 12-4 Worklight Package
    • Figure 12-5 Cold Start Installation - John Deere Engine
    • Figure 12-6 Block Heater Installation - John Deere Engine
    • Figure 12-7 Stabilizer Option
    • Figure 12-8 Stabilizer Option - Stabilizer Cylinder
    • Figure 12-9 Tilt on Joystick With RH Sway
    • Figure 12-10 Auxiliary Boom Assembly
    • Figure 12-11 LH Auxiliary Hydraulic Assembly
    • Figure 12-12 Auxiliary Electrics Assembly
    • Figure 12-13 Sway Cylinder Valve
    • Figure 12-14 Sway Cylinder
    • Figure 12-15 Beacon Light Installation
    • Figure 12-16 Pintle Hook Installation
    • Figure 12-17 Suspension Seat
    • Figure 12-18 Swing Cylinder
    • Figure 12-19 Main Control Valve With Auxiliary Hydraulics
    • Figure 12-20 Main Control Valve With Tilt on Joystick
    • Figure 12-21 Main Control Valve With Auxiliary Hydraulics & Tilt on Joystick
    • Figure 12-22 Truss Boom Pressure Valve - 1200 PSI
    • Figure 12-23 Truss Boom Pressure Valve - 1360 PSI
    • Figure 12-24 Truss Boom Winch
    • Figure 12-25 Winch Motor
    • Figure 12-26 Swing Cylinder
    • Figure 12-27 Starter Kit
    • Figure 12-28 Fuel/Water Separator Installation - John Deere Engine
    • Figure 12-29 Standard Seat Replacement Kit
    • Figure 12-30 Heavy Duty Seat Replacement Kit
    • Figure 12-31 Work Light Installation
    • Figure 12-32 Road Lights Installation
    • Figure 12-33 Engine Air Conditioning Components
    • Figure 12-34 Air Conditioning Components
    • Figure 12-35 Winch
    • Figure 12-36 Auxiliary Electric Harness
    • Figure 12-37 Arctic Package
    • Figure 12-38 Fender Installation
  • Recommended Spare Parts
  • Part Number Index