JLG 3246ES Parts Manual - Manual (Page 5)

TABLE OF CONTENTS
3121247 1930ES/2030ES/2630ES/2646ES/3246ES 5
SECTION 1 - FRAME ........................................................................................................................................................................... 7
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (1930ES SN 0200135154 through 0200150266, SN
1200004293 through 1200007882; 2030ES SN 0200135154 through 0200152825; 2630ES SN 0200135154 through
0200152825, SN 1200004293 through 1200008481; 2030ES SN 1200004293 through 1200008481; 2646ES SN 0200135154
through 0200151606, SN 1200004293 through 1200008265; 3246ES SN 0200135154 through 0200151606, SN 1200004293
through 1200008265) ....................................................................................................................................................................... 8
FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (1930ES SN 0200150266 through 0200152825, SN
1200007882 through 1200008481; 2646ES SN 0200151606 through 0200152825, SN 1200008265 through 1200008481;
3246ES SN 0200151606 through 0200152825, SN 1200008265 through 1200008481) ............................................................... 12
FIGURE 1-3. WHEEL DRIVE ASSEMBLY ..................................................................................................................................... 16
FIGURE 1-4. FRAME MOUNTED COMPONENTS ........................................................................................................................ 20
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)................................................................... 24
FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES) ................................................................................ 28
FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (MAC CHARGER WITH BREAKERS ON END) ............ 32
FIGURE 1-8. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER) .................................................. 36
FIGURE 1-9. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION (OPTIONAL ON ANSI SPEC
MACHINES) ................................................................................................................................................................................... 40
FIGURE 1-10. LADDERS, BEACON LIGHT AND ROTARY SENSOR COVER INSTALLATION .................................................. 42
SECTION 2 - GROUND COMPONENTS ........................................................................................................................................... 45
FIGURE 2-1. BATTERIES AND COVERS INSTALLATION ........................................................................................................... 46
FIGURE 2-2. GROUND CONTROL ASSEMBLY AND INSTALLATION ........................................................................................ 50
FIGURE 2-3. BRAKE DISCONNECT/RELEASE AND MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATIONS
(OPTIONAL) ................................................................................................................................................................................... 52
SECTION 3 - SCISSOR ARMS .......................................................................................................................................................... 55
FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0200135154 through 0200150265, SN 1200004293 through 1200007881) ................................................................................... 56
FIGURE 3-2. SCISSOR ARMS INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0200150266 through 0200152825, SN 1200007882 through 1200008481) ................................................................................... 58
FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2030ES ............................................................................................................ 60
FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2630ES ............................................................................................................ 62
FIGURE 3-5. SCISSOR ARMS INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES
BUILT) (SN 0200135154 through 0200151605, SN 1200004293 through 1200008264) ............................................................... 66
FIGURE 3-6. SCISSOR ARMS INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES
BUILT) (SN 0200151606 through 0200152825, SN 1200008265 through 1200008481) ............................................................... 70
SECTION 4 - PLATFORM .................................................................................................................................................................. 75
FIGURE 4-1. PLATFORM INSTALLATION .................................................................................................................................... 76
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0200135154 through 0200150265, SN 1200004293 through 1200007881) ................................................................................... 80
FIGURE 4-3. RAIL (FIXED) INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0200150266 through 0200152825, SN 1200007882 through 1200008481) ................................................................................... 84
FIGURE 4-4. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0200135154 through 0200150265, SN 1200004293 through 1200007881) ................................................................................... 88
FIGURE 4-5. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0200150266 through 0200152825, SN 1200007882 through 1200008481) ................................................................................... 92
FIGURE 4-6. RAIL INSTALLATION - 2030ES/2630ES .................................................................................................................. 94
FIGURE 4-7. RAIL INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0200135154 through 0200151584, SN 1200004293 through 1200008264) ................................................................................... 98
FIGURE 4-8. RAIL INSTALLATION - 2646ES/3246ES (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0200151585 through 0200152825, SN 1200008265 through 1200008481) ................................................................................. 102
FIGURE 4-9. PLATFORM CONSOLE BOX INSTALLATION ....................................................................................................... 106
FIGURE 4-10. DRIVE/STEER CONTROLLER ASSEMBLY (ORIGINAL EQUIPMENT) .............................................................. 110
FIGURE 4-11. DRIVE/STEER CONTROLLER ASSEMBLY (SERVICE REPLACEMENT) .......................................................... 112
SECTION 5 - CYLINDER ................................................................................................................................................................. 115
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (1930ES SN 0200135154 through 0200150266, SN 1200004293 through
1200007882; 2030ES SN 0200135154 through 0200152825, SN 1200004293 through 1200008481; 2630ES SN 0200135154
through 0200152825, SN 1200004293 through 1200008481; 2646ES SN 0200135154 through 0200151606, SN 1200004293
through 1200008265; 3246ES SN 0200135154 through 0200151606, SN 1200004293 through 1200008265) .......................... 116