JLG 400CRT ANSI Operator Manual - Manual (Page 13)

SECTION 2 - PREPARATION AND INSPECTION
3121110 – JLG Lift – 2-1
SECTION 2. PREPARATION AND INSPECTION
2.1 GENERAL
This section provides the necessary information needed
by those personnel that are responsible to place the
machine in operation readiness, and lists checks that are
performed prior to use of the machine. It is important that
the information contained in this section be read and
understood before any attempt is made to operate the
machine. Ensure that all the necessary inspections have
been completed successfully before placing the machine
into service. These procedures will aid in obtaining maxi-
mum service life and safe operation.
SINCE THE MACHINE MANUFACTURER HAS NO DIRECT CON-
TROL OVER THE FIELD INSPECTION AND MAINTENANCE,
SAFETY IS THE RESPONSIBILITY OF THE OWNER/OPERATOR.
2.2 PREPARATION FOR USE
Before a new machine is put into operation it must be
carefully inspected for any evidence of damage resulting
from shipment and inspected periodically thereafter, as
outlined in paragraph 2-3, Delivery and Periodic Inspec-
tion. The unit should be thoroughly checked for hydraulic
leaks during initial start-up and run. A check of all compo-
nents should be made to assure their security.
All preparation necessary to place the machine in opera-
tion readiness status are the responsibility of manage-
ment personnel. Preparation requires good common
sense, (i.e. lift works smoothly and brakes operate prop-
erly) coupled with a series of visual inspections. The man-
datory requirements are given in paragraph 2-4, Daily
Walk Around Inspection.
It should be assured that the items appearing in the Deliv-
ery and Periodic Inspection and Functional Check are
complied with prior to putting the machine into service.
2.3 DELIVERY AND PERIODIC INSPECTION
NOTE: This machine requires periodic safety and mainte-
nance inspections by a JLG Dealer. A decal located
on the frame provides a place to record (stamp)
inspection dates. Check decal and notify dealer if
inspection is overdue.
The following checklist provides a systematic inspection
to assist in detecting defective, damaged, or improperly
installed parts. The checklist denotes the items to be
inspected and conditions to examine. Periodic inspection
shall be performed monthly or more often when required
by environment, severity, and frequency of usage.
Handrail Assemblies
Properly installed; no loose or missing parts; no visible
damage.
Platform Assembly
No visible damage; free of dirt and debris.
Sizzor Arms
No visible damage, abrasions and/or distortions.
Electrical Cable
No visible damage; properly secured.
Pivot Pins
No loose or missing retaining hardware; no visible dam-
age; no evidence of pin or bushing wear.
Lift Cylinder
No rust, nicks, scratches or foreign material on piston rod;
no leakage.
Frame
No visible damage; loose or missing hardware (top and
underside); No accumulated debris.
Tire and Wheel Assemblies
No loose or missing lug nuts; no visible damage.
Sliding Wear Pad Blocks
No excessive wear; No obstructions.
Hydraulic Oil Supply
Level should be at full mark on side of hydraulic tank (all
systems shut down, machine in stowed position).
Steer Cylinder
No rust, nicks, scratches or foreign material on piston rod;
no leakage.
Steer Linkage
No loose or missing parts; no visible damage.
Front Spindle Assemblies
No excessive wear; no damage; evidence of proper lubri-
cation.