Control boxes (console and ground), Battery, Engine – JLG 400CRT ANSI Operator Manual User Manual

Page 14: Hydraulic pump and valves, Platform placards, 4 daily walk-around inspection, Overall cleanliness, Placards, Operators, service, and parts manual, Machine log

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SECTION 2 - PREPARATION AND INSPECTION

2-2

– JLG Lift –

3121110

Control Boxes (Console and Ground)

Switches operable; no visible damage; placards secure
and legible; controller operable; no visible damage.

Battery

Proper electrolyte level; cable connections tight; no visible
damage; no corrosion at battery cable connections.

Engine

Engine oil level - full mark on dipstick; filler cap secure; air
filter secure.

Hydraulic Pump and Valves

No visible damage; no leakage; units secure.

Platform Placards

No visible damage; placards secure and legible.

2.4

DAILY WALK-AROUND INSPECTION

It is the user’s responsibility to inspect the machine before
the start of each workday. It is recommended that each
user inspect the machine before operation, even if the
machine has already been put into service under another
user. This Daily Walk-Around Inspection is the preferred
method of inspection.

In addition to the Daily Walk-Around Inspection, be sure to
include the following as part of the daily inspection:

Overall Cleanliness

Check all standing surfaces for oil, fuel and hydraulic oil
spillage and foreign objects. Ensure overall cleanliness.

Placards

Keep all information and operating placards clean and
unobstructed. Cover when spray painting or shot blasting
to protect legibility.

Operators, Service, and Parts Manual

Ensure a copy of this manual is enclosed in the manual
storage box.

Machine Log

Ensure a machine operating record or log is kept. Check
to see that it is current and that no entries have been left
uncleared, leaving machine in an unsafe condition for
operation.

Daily Lubrication

For those items pointed out in the Daily Walk-Around
Inspection requiring daily lubrication, refer to the Lubrica-
tion Chart in this section for specific requirements.

Perform the following checks and services before attempt-
ing to operate the machine.

TO AVOID INJURY DO NOT OPERATE A MACHINE UNTIL ALL
MALFUNCTIONS HAVE BEEN CORRECTED. USE OF A MALFUNC-
TIONING MACHINE IS A SAFETY VIOLATION.

1.

Start each day with a full fuel tank.

2.

Ensure that all items requiring lubrication are ser-
viced in accordance with the Lubrication Chart in
this section.

3.

Perform functional checks in accordance with para-
graph 2-5, Daily Functional Check.

2.5

DAILY FUNCTIONAL CHECK

TO AVOID INJURY DO NOT OPERATE A MACHINE UNTIL ALL
MALFUNCTIONS HAVE BEEN CORRECTED. USE OF A MALFUNC-
TIONING MACHINE IS A SAFETY VIOLATION.

A functional check of all systems should be performed,
under no load, once the walk-around inspection is com-
plete, in an area free of overhead and ground level
obstructions. Perform pre-load functional check in accor-
dance with the following procedure:

1.

Raise and lower platform several times. Check for
smooth elevation and lowering. Check for High
Drive cut-out as platform begins to raise.

2.

Drive forward and reverse, check for proper opera-
tion.

3.

Check that drive brake holds when machine is
driven up a hill, not to exceed rated gradeability, and
stopped.

4.

Steer left and right. Check for proper operation.

5.

Check fluid level on hydraulic oil reservoir. Refer to
the Lubrication Chart.

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