JLG M4069 Parts Manual - Manual (Page 7)

TABLE OF CONTENTS
3121825 3369LE/4069LE/M3369/M4069 7
SECTION 1 - FRAME ........................................................................................................................................................................... 9
FIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD .................................................................................................... 10
FIGURE 1-2. FRAME AND STEERING INSTALLATION - 4WD .................................................................................................... 12
FIGURE 1-3. DRIVE VALVE ASSEMBLY (4WD ONLY) ................................................................................................................ 14
FIGURE 1-4. REAR AXLE INSTALLATION ................................................................................................................................... 16
FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATION ............................................................................................................. 20
FIGURE 1-6. DRIVE HUB ASSEMBLY (USA BUILT MACHINES AND ALL BELGIUM BUILT MACHINES) (Prior to SN
0200174517) .................................................................................................................................................................................. 24
FIGURE 1-7. DRIVE HUB ASSEMBLY (USA BUILT MACHINES) (SN 0200174517 through 0200230091) ................................. 28
FIGURE 1-8. DRIVE MOTOR ASSEMBLY (REAR) ....................................................................................................................... 32
FIGURE 1-9. FRONT DRIVE MOTOR ASSEMBLY (4WD ONLY) ................................................................................................. 34
FIGURE 1-10. YANMAR MOTOR/GENERATOR AND BATTERY CHARGER INSTALLATION (M3369 & M4069 ONLY) ........... 38
FIGURE 1-11. KUBOTA MOTOR/GENERATOR AND BATTERY CHARGER INSTALLATION (M3369 AND M4069 ONLY) ....... 44
FIGURE 1-12. BATTERY CHARGER AND INVERTER INSTALLATIONS (3369LE AND 4069LE ONLY) .................................... 50
FIGURE 1-13. BATTERY CHARGER ASSEMBLY (MAC CHARGER) .......................................................................................... 54
FIGURE 1-14. BATTERY CHARGER ASSEMBLY (DELTA-Q CHARGER) ................................................................................... 56
FIGURE 1-15. INVERTER INSTALLATIONS (3369LE AND 4069LE ONLY) ................................................................................. 58
FIGURE 1-16. ELECTRICAL COMPONENTS INSTALLATIONS (FRAME MOUNTED) ................................................................ 60
FIGURE 1-17. LADDER AND BEACON INSTALLATIONS ............................................................................................................ 62
FIGURE 1-18. LEVELING JACKS INSTALLATION (OPTIONAL) .................................................................................................. 64
FIGURE 1-19. COVERS INSTALLATION (FRAME MOUNTED).................................................................................................... 68
SECTION 2 - GROUND CONTROLS ................................................................................................................................................ 71
FIGURE 2-1. RIGHT SIDE COMPONENTS INSTALLATION ........................................................................................................ 72
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 76
FIGURE 2-3. GROUND CONTROL BOX ASSEMBLY ................................................................................................................... 78
FIGURE 2-4. LEFT SIDE COMPONENTS INSTALLATION ........................................................................................................... 82
FIGURE 2-5. PUMP ASSEMBLY ................................................................................................................................................... 84
FIGURE 2-6. BATTERY BOX INSTALLATIONS ............................................................................................................................ 86
SECTION 3 - SCISSORS ARMS ....................................................................................................................................................... 89
FIGURE 3-1. SCISSORS ARMS INSTALLATION - 3369LE AND M3369 (USA BUILT MACHINES AND ALL BELGIUM BUILT
MACHINES) (Prior to SN 0200152398) .......................................................................................................................................... 90
FIGURE 3-2. SCISSORS ARMS INSTALLATION - 3369LE AND M3369 (USA BUILT MACHINES) (SN 0200152398 through
0200230091) .................................................................................................................................................................................. 94
FIGURE 3-3. SCISSORS ARMS INSTALLATION - 4069LE & M4069 (USA BUILT MACHINES AND ALL BELGIUM BUILT
MACHINES) (Prior to SN 0200152398) .......................................................................................................................................... 98
FIGURE 3-4. SCISSORS ARMS INSTALLATION - 4069LE AND M4069 (USA BUILT MACHINES) (SN 0200152398 through
0200230091) ................................................................................................................................................................................ 102
FIGURE 3-5. SCISSORS GUARDS INSTALLATION ................................................................................................................... 106
SECTION 4 - PLATFORM ................................................................................................................................................................ 109
FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION ............................................................................................... 110
FIGURE 4-2. FOLDDOWN HANDRAILS AND EXTENSION INSTALLATION (MANUALLY OPERATED PLATFORM) ............. 114
FIGURE 4-3. PLATFORM CONSOLE BOX ASSEMBLY ............................................................................................................. 118
FIGURE 4-4. DRIVE/STEER CONTROLLER ASSEMBLY (Prior to SN 0200142020, SN 1200000100 through 0200230091) .. 122
FIGURE 4-5. DRIVE/STEER CONTROLLER ASSEMBLY (SN 0200142020 through 0200230091) ........................................... 124
SECTION 5 - CYLINDER ................................................................................................................................................................. 127
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ............................................................................................................. 128
FIGURE 5-2. LEVELING JACK CYLINDER ASSEMBLY (USA BUILT MACHINES) (Prior to SN 0200104829) .......................... 130
FIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (SN 0200104829 through 0200112734, SN 1200000100 through
0200230091) ................................................................................................................................................................................ 132
FIGURE 5-4. LEVELING JACK CYLINDER ASSEMBLY (USA BUILT MACHINES) (ORIGINAL EQUIPMENT) (SN 0200112735
through 0200214444) ................................................................................................................................................................... 134
FIGURE 5-5. LEVELING JACK CYLINDER ASSEMBLY (USA BUILT MACHINES) (SERVICE REPLACEMENT) (SN
0200214444 through 0200230091)............................................................................................................................................... 136
FIGURE 5-6. LIFT CYLINDER COMPONENTS ASSEMBLY - 3369LE & M3369 ........................................................................ 138
FIGURE 5-7. LIFT CYLINDER COMPONENTS ASSEMBLY - 4069LE AND M4069 ................................................................... 142
FIGURE 5-8. STEER CYLINDER ASSEMBLY ............................................................................................................................. 146