JLG M450 Parts Manual - Manual (Page 7)

TABLE OF CONTENTS
3121649 E450A/E450AJ/M450AJ 7
SECTION 1 - FRAME ......................................................................................................................................................................... 11
FIGURE 1-1. STEERING INSTALLATION ..................................................................................................................................... 12
FIGURE 1-2. HUB - SPINDLE ASSEMBLY - RH ........................................................................................................................... 14
FIGURE 1-3. HUB - SPINDLE ASSEMBLY - LH ............................................................................................................................ 16
FIGURE 1-4. WHEEL DRIVE - E450A/E450AJ .............................................................................................................................. 18
FIGURE 1-5. WHEEL DRIVE - E450A/E450AJ - UL LISTED ......................................................................................................... 22
FIGURE 1-6. WHEEL DRIVE - M450AJ ......................................................................................................................................... 26
FIGURE 1-7. HUB - DRIVE ASSEMBLY ........................................................................................................................................ 30
FIGURE 1-8. DRIVE MOTOR ASSEMBLY .................................................................................................................................... 34
FIGURE 1-9. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC ............................................................................................................ 36
FIGURE 1-10. TIRE/WHEEL - IN240/55 - 17.5 FOAM FILL ........................................................................................................... 38
FIGURE 1-11. TIRE/WHEEL - IN240/55-17.5 PNEU. NON MARKING .......................................................................................... 40
FIGURE 1-12. TIRE/WHEEL - 26 X 7 X 20 - SOLID NON MARKING ............................................................................................ 42
FIGURE 1-13. TIRE/WHEEL - IN240/55-17.5 FOAM FILLNON MARKING ................................................................................... 44
FIGURE 1-14. TIRE/WHEEL - IN240/55-17.5 PNEUMATIC NON MARKING TS .......................................................................... 46
FIGURE 1-15. WHEEL COVER INSTALLATION - IN240/55-17.5 TIRES ONLY ........................................................................... 48
FIGURE 1-16. MOTOR/PUMP/TANK - E450A/E450AJ ................................................................................................................. 50
FIGURE 1-17. MOTOR/PUMP/TANK - E450A/E450AJ - UL LISTED ............................................................................................ 52
FIGURE 1-18. MOTOR/PUMP/TANK - M450AJ ............................................................................................................................ 54
FIGURE 1-19. MOTOR/PUMP ASSEMBLY ................................................................................................................................... 56
FIGURE 1-20. HYDRAULIC TANK ASSEMBLY - E450A/E450AJ ................................................................................................. 58
FIGURE 1-21. HYDRAULIC TANK ASSEMBLY - M450AJ ............................................................................................................ 60
FIGURE 1-22. VALVE INSTALLATION - FRAME MOUNTED - E450A ......................................................................................... 62
FIGURE 1-23. VALVE INSTALLATION - FRAME MOUNTED - E450AJ ........................................................................................ 64
FIGURE 1-24. VALVE INSTALLATION - FRAME MOUNTED - M450AJ ....................................................................................... 66
FIGURE 1-25. BRAKE/STEER VALVE ASSEMBLY ...................................................................................................................... 68
FIGURE 1-26. BATTERY BOX INSTALLATION............................................................................................................................. 70
FIGURE 1-27. BATTERY BOX INSTALLATION - AGM BATTERIES ............................................................................................ 72
FIGURE 1-28. BATTERY BOX INSTALLATION - CE .................................................................................................................... 74
FIGURE 1-29. BATTERY CHARGER INSTALLATION - E450A/E450AJ ....................................................................................... 76
FIGURE 1-30. BATTERY CHARGER INSTALLATION - E450A/E450AJ ....................................................................................... 78
FIGURE 1-31. BATTERY CHARGER INSTALLATION - E450A/E450AJ ....................................................................................... 80
FIGURE 1-32. BATTERY CHARGER INSTALLATION - M450AJ .................................................................................................. 82
FIGURE 1-33. BATTERY CHARGER INSTALLATION - M450AJ .................................................................................................. 84
FIGURE 1-34. BATTERY CHARGER INSTALLATION - M450AJ .................................................................................................. 86
FIGURE 1-35. INVERTER INSTALLATION - E450A/E450AJ ........................................................................................................ 88
FIGURE 1-36. FRAME COVER INSTALLATION - M450AJ ........................................................................................................... 90
FIGURE 1-37. FRAME COVER INSTALLATION - E450A/E450AJ ................................................................................................ 92
SECTION 2 - TURNTABLE ................................................................................................................................................................ 95
FIGURE 2-1. VALVE INSTALLATION - TURNTABLE MOUNTED - E450A ................................................................................... 96
FIGURE 2-2. VALVE INSTALLATION - TURNTABLE MOUNTED - E450AJ ................................................................................. 98
FIGURE 2-3. VALVE INSTALLATION - TURNTABLE MOUNTED - M450AJ .............................................................................. 100
FIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY .................................................................................................................... 102
FIGURE 2-5. RELEVELING VALVE ASSEMBLY ......................................................................................................................... 106
FIGURE 2-6. JIB VLAVE ASSEMBLY .......................................................................................................................................... 108
FIGURE 2-7. MOTION ALARM INSTALLATION .......................................................................................................................... 110
FIGURE 2-8. TURNTABLE BEARING AND SWING DRIVE INSTALLATION .............................................................................. 112
FIGURE 2-9. SWING MOTOR ASSEMBLY ................................................................................................................................. 114
FIGURE 2-10. SWING BEARING ASSEMBLY ............................................................................................................................ 116
FIGURE 2-11. REMOTE BEARING LUBE INSTALLATION - OPTIONAL .................................................................................... 118
FIGURE 2-12. DRIVE ORIENTATION INSTALLATION ............................................................................................................... 120
FIGURE 2-13. FUEL TANK AND BATTERY INSTALLATION - M450AJ ...................................................................................... 122
FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY - E450A ................................................................................................. 124
FIGURE 2-15. GROUND CONTROL BOX ASSEMBLY - E450A - CE SPEC .............................................................................. 126
FIGURE 2-16. GROUND CONTROL BOX ASSEMBLY - E450AJ/M450AJ ................................................................................. 128
FIGURE 2-17. GROUND CONTROL BOX ASSEMBLY - E450AJ/M450AJ - CE SPEC .............................................................. 130
FIGURE 2-18. MOTOR CONTROLS INSTALLATION - M450AJ ................................................................................................. 132
FIGURE 2-19. BEACON LIGHT INSTALLATION - OPTIONAL .................................................................................................... 134
FIGURE 2-20. STROBE LIGHT INSTALLATION - UL LISTED - OPTIONAL ............................................................................... 136
FIGURE 2-21. STROBE LIGHT ASSEMBLY ............................................................................................................................... 138
FIGURE 2-22. HOOD INSTALLATION - E450A ........................................................................................................................... 140
FIGURE 2-23. HOOD INSTALLATION - E450AJ/M450AJ ........................................................................................................... 142