JLG 460SJ Parts Manual - Manual (Page 5)

3121236 400S 460SJ i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 AXLE AND STEERING INSTALLATION - 2WD WITHOUT TOW PACKAGE . . . . . . . 1-2
1-2 AXLE AND STEERING INSTALLATION - 2WD WITH TOW PACKAGE . . . . . . . . . . . 1-8
1-3 AXLE & STEERING INSTALLATION - 4WD (SN 0300096000 TO SN 0300161285) . 1-14
1-4 AXLE & STEERING INSTALLATION - 4WD (SN 0300161285 TO PRESENT) . . . . . . 1-20
1-5 TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
1-6 DRIVE HUB AND HUB WITH BRAKE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . 1-28
1-7 DRIVE MOTOR ASSEMBLY (SN 0300096000 TO SN 0300098502 - 4 BOLT) . . . . . 1-32
1-8 DRIVE MOTOR ASSEMBLY (SN 0300098502 TO PRESENT - 5 BOLT) . . . . . . . . . . 1-36
1-9 FRAME VALVES AND SHIELDS INSTALLATION (SN 0300096000 TO
SN 0300115396) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-40
1-10 FRAME VALVES AND SHIELDS INSTALLATION (SN 0300115396 TO PRESENT) . 1-44
1-11 SEMI-TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-48
1-12 TOW PACKAGE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-52
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 MAIN CONTROL VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2-3 ACCESSORY VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-4 TURNTABLE AND SWING DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-5 SWING HUB ASSEMBLY (SN 0300096000 TO SN 0300137201) . . . . . . . . . . . . . . . 2-14
2-6 SWING MOTOR ASSEMBLY (SN 0300096000 TO SN 0300137201) . . . . . . . . . . . . . 2-16
2-7 SWING MOTOR/BRAKE/HUB ASSEMBLY (SN 0300137201 TO PRESENT) . . . . . . 2-18
2-8 CATERPILLAR ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN
COOLING FAN (WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
2-9 CATERPILLAR ENGINE INSTALLATION - WITH MECHANICAL DRIVEN
COOLING FAN (WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-30
2-10 CATERPILLAR ENGINE INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . . . 2-38
2-11 DEUTZ D2011 ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
2-12 DEUTZ TD2.9L4 ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-56
2-13 GM ENGINE INSTALLATION (WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68
2-14 GM ENGINE INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-74
2-15 PERKINS ENGINE INSTALLATION - WITH ELECTRICAL DRIVEN
COOLING FAN (WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80
2-16 PERKINS ENGINE INSTALLATION - WITH MECHANICAL DRIVEN
COOLING FAN (WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90
2-17 PERKINS ENGINE INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-100
2-18 PISTON PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-108
2-19 AUXILIARY PUMP ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-112
2-20 DUAL FUEL INSTALLATIONS (GM MACHINES ONLY) . . . . . . . . . . . . . . . . . . . . . . . 2-116
2-21 TANK INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-120
2-22 ROTARY COUPLING INSTALLATION (SN 0300096000 TO SN 0300140365) . . . . . . 2-124
2-23 ROTARY COUPLING INSTALLATION (SN 0300140365 TO PRESENT) . . . . . . . . . . 2-126
2-24 GROUND CONTROL BOX ASSEMBLY (WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . 2-128
2-25 GROUND CONTROL BOX ASSEMBLY (WITH UGM) (SN 0300069000 TO
SN 0300177683) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-132
2-26 GROUND CONTROL BOX ASSEMBLY (WITH UGM) (SN 0300177683 TO
PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-136
2-27 ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) . . . . . . . . . . . . . 2-140
2-28 HOODS INSTALLATION (SN 0300096000 TO SN 0300126457) . . . . . . . . . . . . . . . . . 2-146
2-29 HOODS INSTALLATION (SN 0300126457 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . 2-150