JLG 600S_SJ Parts Manual User Manual
Page 7
TABLE OF CONTENTS
3121299
600S/660SJ
7
FIGURE 1-1. AXLE INSTALLATION .............................................................................................................................................. 10
FIGURE 1-2. STEERING INSTALLATION WITHOUT TOW PACKAGE ........................................................................................ 12
FIGURE 1-3. STEERING INSTALLATION WITH TOW PACKAGE................................................................................................ 16
FIGURE 1-4. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 20
FIGURE 1-5. DRIVE HUB ASSEMBLY .......................................................................................................................................... 24
FIGURE 1-6. DRIVE MOTOR ASSEMBLY .................................................................................................................................... 28
FIGURE 1-7. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED) .................................................................. 30
FIGURE 1-8. TOW PACKAGE INSTALLATION (OPTIONAL) ....................................................................................................... 34
FIGURE 2-1. CONTROL VALVES INSTALLATIONS ..................................................................................................................... 38
FIGURE 2-2. CONTROL VALVES INSTALLATIONS ..................................................................................................................... 42
FIGURE 2-3. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 44
FIGURE 2-4. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 48
FIGURE 2-5. ACCESSORY VALVE ASSEMBLY ........................................................................................................................... 52
FIGURE 2-6. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS .................................................................. 54
FIGURE 2-7. SWING MOTOR/HUB ASSEMBLY ........................................................................................................................... 56
FIGURE 2-8. DEUTZ D2011 ENGINE INSTALLATION ................................................................................................................. 60
FIGURE 2-9. DEUTZ TD2.9L4 ENGINE INSTALLATION .............................................................................................................. 70
FIGURE 2-10. GM ENGINE INSTALLATION ................................................................................................................................. 82
FIGURE 2-11. PISTON PUMP ASSEMBLY ................................................................................................................................... 88
FIGURE 2-12. GEAR PUMP ASSEMBLY ...................................................................................................................................... 94
FIGURE 2-13. TANK INSTALLATIONS .......................................................................................................................................... 96
FIGURE 2-14. ROTARY COUPLING INSTALLATION ................................................................................................................. 100
FIGURE 2-15. GROUND CONTROL BOX ASSEMBLY (FIBERGLASS BOX) ............................................................................ 104
FIGURE 2-16. GROUND CONTROL BOX ASSEMBLY (STEEL BOX) ........................................................................................ 108
FIGURE 2-17. ELECTRICAL OPTIONS INSTALLATION (TURNTABLE MOUNTED) ................................................................. 112
FIGURE 2-18. ENGINE TRAY JACK INSTALLATION (OPTIONAL) ............................................................................................ 116
FIGURE 2-19. HOODS (ABS) AND LIFTING PLATE INSTALLATIONS ...................................................................................... 118
FIGURE 2-20. HOODS (STEEL) AND LIFTING PLATE INSTALLATIONS (DEUTZ D2011 AND GM ENGINES) ....................... 124
FIGURE 2-21. HOODS (STEEL) AND LIFTING PLATE INSTALLATIONS (DEUTZ TD2.9L4 ENGINES) ................................... 130
FIGURE 2-22. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINE (OPTIONAL) ........................................ 136
FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINE (OPTIONAL) .............................................. 142
FIGURE 3-1. BOOM INSTALLATION - 600S ............................................................................................................................... 148
FIGURE 3-2. BOOM INSTALLATION - 660SJ ............................................................................................................................. 152
FIGURE 3-3. MAIN BOOM ASSEMBLIES ................................................................................................................................... 158
FIGURE 3-4. ROTATOR ASSEMBLIES ....................................................................................................................................... 162
FIGURE 3-5. CONTROL VALVE INSTALLATION (BOOM) ......................................................................................................... 164
FIGURE 3-6. POWER TRACK INSTALLATIONS......................................................................................................................... 168
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION ....................................................................................................... 172
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) ........................................................ 176
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 178
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... 182
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER)................................................................................................ 184
FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ......................................................................................... 186
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ............................................................................................................. 190
FIGURE 5-2. PLATFORM LEVEL SLAVE CYLINDER ASSEMBLY ............................................................................................. 192
FIGURE 5-3. MAIN LIFT CYLINDER ASSEMBLY ....................................................................................................................... 196
FIGURE 5-4. JIB LIFT CYLINDER ASSEMBLY - 660SJ .............................................................................................................. 198
FIGURE 5-5. MASTER CYLINDER ASSEMBLY .......................................................................................................................... 200
FIGURE 5-6. STEER CYLINDER ASSEMBLY ............................................................................................................................. 202
FIGURE 5-7. TELESCOPE CYLINDER ASSEMBLY ................................................................................................................... 204