JLG 19AMI (3120759-2014) Parts Manual - Manual (Page 7)

TABLE OF CONTENTS
3120759 15AMI/19AMI 7
SECTION 1 - BASE.............................................................................................................................................................................. 9
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI ................................................................................... 10
FIGURE 1-2. BASE MOUNTED COMPONENTS INSTALLATION - 19AMI ................................................................................... 14
SECTION 2 - CONTROLS ................................................................................................................................................................. 17
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (Prior to SN 0900027702) ................................................................ 18
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (SN 0900027702 to Present) ........................................................... 22
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY ............................................................................................................................. 26
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027702) ................................................................... 30
FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027702 to Present) ........................................................... 34
FIGURE 2-6. DC POWER COMPONENTS INSTALLATION (Prior to SN 0900027391) ................................................................ 36
FIGURE 2-7. DC POWER COMPONENTS INSTALLATION (SN 0900027391 to Present) ........................................................... 40
FIGURE 2-8. DC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027391) ................................................................... 44
FIGURE 2-9. DC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027391 to Present) ........................................................... 48
FIGURE 2-10. DC POWER PACK INSTALLATION (Prior to SN 0900031622) ............................................................................. 50
FIGURE 2-11. DC POWER PACK INSTALLATION (SN 0900031622 to Present) ......................................................................... 54
FIGURE 2-12. BATTERY CHARGER ASSEMBLY ........................................................................................................................ 56
FIGURE 2-13. CABLES AND CONTROLS INSTALLATION - 15AMI (Prior to SN 0900028708) ................................................... 58
FIGURE 2-14. CABLES AND CONTROLS INSTALLATION - 15AMI (SN 0900028708 to Present) .............................................. 62
FIGURE 2-15. CABLES AND CONTROLS INSTALLATION - 19AMI (Prior to SN 0900028708) ................................................... 66
FIGURE 2-16. CABLES AND CONTROLS INSTALLATION - 19AMI (SN 0900028708 to Present) .............................................. 70
SECTION 3 - MAST ........................................................................................................................................................................... 73
FIGURE 3-1. MAST ASSEMBLY - 15AMI (CHAIN AND CABLE) .................................................................................................. 74
FIGURE 3-2. MAST ASSEMBLY - 15AMI (ALL CABLE) ................................................................................................................ 78
FIGURE 3-3. MAST ASSEMBLY - 19AMI ...................................................................................................................................... 82
FIGURE 3-4. MAST MOUNTED COMPONENTS INSTALLATIONS .............................................................................................. 86
SECTION 4 - PLATFORM .................................................................................................................................................................. 89
FIGURE 4-1. MOLDED PLATFORM INSTALLATION .................................................................................................................... 90
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION ....................................................................................................... 94
FIGURE 4-3. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE .............................................................. 98
FIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION...................................................................... 102
FIGURE 4-5. OPTIONAL PLATFORM COMPONENT INSTALLATIONS .................................................................................... 106
SECTION 5 - CYLINDER ................................................................................................................................................................. 109
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (Prior to SN 0900019526)........................................................................................ 110
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SN 0900019526 through 0900029965) .................................................................. 112
FIGURE 5-3. LIFT CYLINDER ASSEMBLY (SN 0900029966 to Present) ................................................................................... 114
SECTION 6 - HYDRAULIC .............................................................................................................................................................. 117
FIGURE 6-1. HYDRAULIC DIAGRAM - 15AMI/19AMI (Prior to SN 0900027702) ....................................................................... 118
FIGURE 6-2. HYDRAULIC DIAGRAM - 15AMI/19AMI (SN 0900027702 to Present) .................................................................. 120
SECTION 7 - ELECTRICAL ............................................................................................................................................................. 123
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 124
SECTION 8 - DECALS ..................................................................................................................................................................... 127
FIGURE 8-1. DECAL INSTALLATION - 15AMI (STANDARD ANSI) ............................................................................................ 128
FIGURE 8-2. DECAL INSTALLATION - 15AMI (COUNTRY SPECS) .......................................................................................... 130
FIGURE 8-3. DECAL INSTALLATION - 19AMI (STANDARD ANSI) ............................................................................................ 134
FIGURE 8-4. DECAL INSTALLATION - 19AMI (COUNTRY SPECS) .......................................................................................... 136
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ........................................................................................................... 139
FIGURE 9-1. 15AMI/19AMI STANDARD PARTS ......................................................................................................................... 140
FIGURE 9-2. 15AMI/19AMI VARIABLE PARTS ........................................................................................................................... 142
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 143