JLG 1350SJP Parts Manual User Manual

Page 7

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TABLE OF CONTENTS

3121208

1200SJP/1350SJP

7

SECTION 1 - FRAME ........................................................................................................................................................................... 9

FIGURE 1-1. AXLE INSTALLATIONS ............................................................................................................................................ 10
FIGURE 1-2. STEER INSTALLATION ............................................................................................................................................ 14
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION ............................................................................................................. 18
FIGURE 1-4. DRIVE HUB ASSEMBLY (Prior to SN 0300079596) ................................................................................................ 22
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (Prior to SN 0300079596) ........................................................................................... 26
FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 through 0300083552) .................................................... 28
FIGURE 1-7. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300083552 through 0300100131) .................................................... 34
FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300100131 to Present) .................................................................. 40
FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300100131 to Present) ................................................. 44
FIGURE 1-10. DRIVE MOTOR ASSEMBLY (SN 0300100131 to Present) .................................................................................... 48
FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION ................................................................................................. 50
FIGURE 1-12. TRACTION VALVE ASSEMBLY (Prior to SN 0300072337) ................................................................................... 54
FIGURE 1-13. TRACTION VALVE ASSEMBLY (SN 0300072337 through 0300100130) .............................................................. 56
FIGURE 1-14. TRACTION VALVE ASSEMBLY (SN 0300100131 to Present) .............................................................................. 58

SECTION 2 - TURNTABLE ................................................................................................................................................................ 61

FIGURE 2-1. VALVE, BATTERY, HORN AND AUXILIARY PUMP INSTALLATIONS ................................................................... 62
FIGURE 2-2. MAIN VALVE ASSEMBLY ........................................................................................................................................ 66
FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION ................................................................................ 70
FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY ........................................................................................................................... 72
FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION ................................................................................................... 78
FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II AND TD2011TIER III ENGINE INSTALLATION ................................................ 86
FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX AND TIER IVI-PRE ENGINE INSTALLATION ....................................................... 96
FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION .......................................................................................................... 104
FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) .............................................................. 116
FIGURE 2-10. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) ......................................................................... 122
FIGURE 2-11. PUMP ASSEMBLY (SAUER TANDEM) ................................................................................................................ 128
FIGURE 2-12. PUMP ASSEMBLY (SAUER PISTON) ................................................................................................................. 132
FIGURE 2-13. PUMP ASSEMBLY (SAUER GEAR) ..................................................................................................................... 136
FIGURE 2-14. TANK INSTALLATION .......................................................................................................................................... 138
FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING INSTALLATION ........................................................................ 142
FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - CATERPILLAR AND DEUTZ BF4M2011 AND TD2011 ENGINES
(OPTIONAL) ................................................................................................................................................................................. 146
FIGURE 2-17. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES (OPTIONAL) ................................. 148
FIGURE 2-18. GROUND CONTROLS INSTALLATION (WITHOUT UGM) ................................................................................. 150
FIGURE 2-19. GROUND CONTROLS INSTALLATION (WITH UGM) ......................................................................................... 154
FIGURE 2-20. ACCESSORIES INSTALLATION .......................................................................................................................... 158
FIGURE 2-21. ENGINE TRAY JACK INSTALLATION ................................................................................................................. 162
FIGURE 2-22. HOOD INSTALLATION (ABS) .............................................................................................................................. 166
FIGURE 2-23. HOOD INSTALLATION (Prior to SN 0300195072) ............................................................................................... 172
FIGURE 2-24. HOOD INSTALLATION (SN 0300195072 to Present) .......................................................................................... 178
FIGURE 2-25. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ............................................ 182
FIGURE 2-26. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ........................................................ 186
FIGURE 2-27. 4000W GENERATOR INSTALLATION - DEUTZ MACHINES .............................................................................. 190
FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES............................................ 194
FIGURE 2-29. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (HYDRAULICALLY DRIVEN) (Prior to
SN 0300080338)........................................................................................................................................................................... 200
FIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT DRIVEN) (SN 0300080338 to
Present) ........................................................................................................................................................................................ 206
FIGURE 2-31. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL) ...................................................... 214
FIGURE 2-32. CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL) .............................................................. 218

SECTION 3 - BOOM ........................................................................................................................................................................ 221

FIGURE 3-1. BOOM INSTALLATION ........................................................................................................................................... 222
FIGURE 3-2. BOOM ASSEMBLY ................................................................................................................................................. 224
FIGURE 3-3. ACTUATOR ASSEMBLIES ..................................................................................................................................... 232
FIGURE 3-4. POWER TRACK INSTALLATION ........................................................................................................................... 236
FIGURE 3-5. BOOM SENSORS AND SWITCHES INSTALLATION ............................................................................................ 242
FIGURE 3-6. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS.................................................................... 246

SECTION 4 - PLATFORM ................................................................................................................................................................ 249

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