JLG 3246ES Parts Manual - Manual (Page 5)

TABLE OF CONTENTS
3121248 1930ES/2030ES/2630ES/2646ES/3246ES 5
SECTION 1 - FRAME ........................................................................................................................................................................... 7
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES AND BELGIUM BUILT
MACHINES) (SN 0200152825 through 0200170584, SN 1200008481 through 1200015158) ......................................................... 8
FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES AND BELGIUM BUILT
MACHINES) (SN 0200170585 through 0200198014, SN 1200015159 to Present) ....................................................................... 12
FIGURE 1-3. WHEEL DRIVE ASSEMBLY ..................................................................................................................................... 16
FIGURE 1-4. DRIVE MODULE AND OTHER FRAME MOUNTED COMPONENTS...................................................................... 22
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)................................................................... 26
FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES) ................................................................................ 30
FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER) .................................................. 34
FIGURE 1-8. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION (OPTIONAL ON ANSI AND CSA SPEC
MACHINES) ................................................................................................................................................................................... 38
FIGURE 1-9. LADDERS, BEACON LIGHT AND ROTARY SENSOR COVER INSTALLATION .................................................... 40
SECTION 2 - GROUND COMPONENTS ........................................................................................................................................... 43
FIGURE 2-1. BATTERIES AND COVERS INSTALLATION ........................................................................................................... 44
FIGURE 2-2. GROUND CONTROL ASSEMBLY AND INSTALLATION ........................................................................................ 48
FIGURE 2-3. BRAKE DISCONNECT/RELEASE AND MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATIONS
........................................................................................................................................................................................................ 52
SECTION 3 - SCISSOR ARMS .......................................................................................................................................................... 55
FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES ............................................................................................................ 56
FIGURE 3-2. SCISSOR ARMS INSTALLATION - 2030ES ............................................................................................................ 60
FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2630ES ............................................................................................................ 64
FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2646ES/3246ES ............................................................................................... 68
SECTION 4 - PLATFORM .................................................................................................................................................................. 73
FIGURE 4-1. PLATFORM INSTALLATION .................................................................................................................................... 74
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES .................................................................................................................. 78
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES ...................................................................................................... 82
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES .................................................................................................................. 84
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES .................................................................................................................. 88
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION ......................................................................................................... 92
FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY (USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0200152825 through 0200172401, SN 1200008481 through 1200015408) ................................................................................... 96
FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY(USA BUILT MACHINES AND BELGIUM BUILT MACHINES) (SN
0200172402 through 0200198014, SN 1200015409 to Present) ................................................................................................... 98
SECTION 5 - CYLINDER ................................................................................................................................................................. 101
FIGURE 5-1. LIFT CYLINDER ASSEMBLY ................................................................................................................................. 102
FIGURE 5-2. STEER CYLINDER ASSEMBLY ............................................................................................................................. 108
SECTION 6 - HYDRAULIC .............................................................................................................................................................. 111
FIGURE 6-1. HYDRAULIC DIAGRAM .......................................................................................................................................... 112
SECTION 7 - ELECTRICAL ............................................................................................................................................................. 115
FIGURE 7-1. ELECTRICAL SCHEMATIC .................................................................................................................................... 116
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION ....................................................................................... 118
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION ......................................................................... 132
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION ......................................................................... 146
SECTION 8 - DECALS ..................................................................................................................................................................... 159
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) ................................................................................................................... 160
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) ............................................................................................... 166
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN, CE AND JAPANESE SPECS) ................................................................ 174
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ........................................................................................................... 179
FIGURE 9-1. MODEL ES STANDARD PARTS ............................................................................................................................ 180