JLG M4069 ANSI Parts Manual - Manual (Page 7)

TABLE OF CONTENTS
3121123 3369LE/4069LE/M4069/M3369 7
SECTION 1 - FRAME ........................................................................................................................................................................... 9
FIGURE 1-1. FRAME AND STEERING INSTALLATION - 2WD .................................................................................................... 10
FIGURE 1-2. FRAME AND STEERING INSTALLATION - 4WD .................................................................................................... 12
FIGURE 1-3. DRIVE VALVE ASSEMBLY (4WD ONLY) ................................................................................................................ 14
FIGURE 1-4. REAR AXLE INSTALLATION ................................................................................................................................... 16
FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATION ............................................................................................................. 20
FIGURE 1-6. DRIVE HUB ASSEMBLY (USA BUILT MACHINES AND ALL BELGIUM BUILT MACHINES) (Prior to SN
0200174517) .................................................................................................................................................................................. 24
FIGURE 1-7. DRIVE HUB ASSEMBLY (USA BUILT MACHINES) (SN 0200174517 through 0200230091) ................................. 28
FIGURE 1-8. DRIVE MOTOR ASSEMBLY (REAR) ....................................................................................................................... 32
FIGURE 1-9. FRONT DRIVE MOTOR ASSEMBLY (4WD ONLY) ................................................................................................. 34
FIGURE 1-10. YANMAR MOTOR/GENERATOR AND BATTERY CHARGER INSTALLATION (M3369 AND M4069 ONLY) ...... 38
FIGURE 1-11. KUBOTA MOTOR/GENERATOR AND BATTERY CHARGER INSTALLATION (M3369 AND M4069 ONLY) ....... 44
FIGURE 1-12. BATTERY CHARGER INSTALLATIONS (3369LE AND 4069LE ONLY) ................................................................ 50
FIGURE 1-13. BATTERY CHARGER ASSEMBLY (MAC CHARGER) .......................................................................................... 54
FIGURE 1-14. BATTERY CHARGER ASSEMBLY (DELTA-Q CHARGER) ................................................................................... 58
FIGURE 1-15. INVERTER INSTALLATIONS (3369LE AND 4069LE ONLY) ................................................................................. 60
FIGURE 1-16. ELECTRICAL COMPONENTS INSTALLATIONS (FRAME MOUNTED) ................................................................ 62
FIGURE 1-17. LADDER AND BEACON INSTALLATIONS ............................................................................................................ 64
FIGURE 1-18. LEVELING JACKS INSTALLATION (OPTIONAL) .................................................................................................. 66
FIGURE 1-19. COVERS INSTALLATION (FRAME MOUNTED).................................................................................................... 70
SECTION 2 - GROUND CONTROLS ................................................................................................................................................ 73
FIGURE 2-1. RIGHT SIDE COMPONENTS INSTALLATION ........................................................................................................ 74
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 78
FIGURE 2-3. GROUND CONTROL BOX ASSEMBLY ................................................................................................................... 80
FIGURE 2-4. LEFT SIDE COMPONENTS INSTALLATION ........................................................................................................... 84
FIGURE 2-5. PUMP ASSEMBLY ................................................................................................................................................... 86
FIGURE 2-6. BATTERY BOX INSTALLATIONS ............................................................................................................................ 88
SECTION 3 - SCISSORS ARMS ....................................................................................................................................................... 91
FIGURE 3-1. SCISSORS ARMS INSTALLATION - 3369LE AND M3369 (USA BUILT MACHINES AND ALL BELGIUM BUILT
MACHINES) (Prior to SN 0200152398) .......................................................................................................................................... 92
FIGURE 3-2. SCISSORS ARMS INSTALLATION - 3369LE AND M3369 (USA BUILT MACHINES) (SN 0200152398 through
0200230091) .................................................................................................................................................................................. 96
FIGURE 3-3. SCISSORS ARMS INSTALLATION - 4069LE AND M4069 (USA BUILT MACHINES AND ALL BELGIUM BUILT
MACHINES) (Prior to SN 0200152398) ........................................................................................................................................ 100
FIGURE 3-4. SCISSORS ARMS INSTALLATION - 4069LE AND M4069 (USA BUILT MACHINES) (SN 0200152398 through
0200230091) ................................................................................................................................................................................ 104
SECTION 4 - PLATFORM ................................................................................................................................................................ 107
FIGURE 4-1. PLATFORM AND ACCESSORIES INSTALLATION ............................................................................................... 108
FIGURE 4-2. FOLDDOWN HANDRAILS AND EXTENSION INSTALLATION (MANUALLY OPERATED PLATFORM) ............. 112
FIGURE 4-3. PLATFORM CONSOLE BOX ASSEMBLY ............................................................................................................. 116
FIGURE 4-4. DRIVE/STEER CONTROLLER ASSEMBLY (Prior to SN 0200142020, SN 1200000100 to Present) ................... 120
FIGURE 4-5. DRIVE/STEER CONTROLLER ASSEMBLY (SN 0200142020 through 0200230091) .......................................... 122
SECTION 5 - CYLINDER ................................................................................................................................................................. 125
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ............................................................................................................. 126
FIGURE 5-2. LEVELING JACK CYLINDER ASSEMBLY (USA BUILT MACHINES) (Prior to SN 0200104829) .......................... 128
FIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY (USA BUILT MACHINES AND ALL BELGIUM BUILT MACHINES) (SN
0200104829 through 0200112734)............................................................................................................................................... 130
FIGURE 5-4. LEVELING JACK CYLINDER ASSEMBLY (USA BUILT MACHINES) (ORIGINAL EQUIPMENT) (SN 0200112735
through 0200214443) ................................................................................................................................................................... 132
FIGURE 5-5. LEVELING JACK CYLINDER ASSEMBLY (USA BUILT MACHINES) (SERVICE REPLACEMENT) (SN
0200214444 through 0200230091)............................................................................................................................................... 134
FIGURE 5-6. LIFT CYLINDER COMPONENTS ASSEMBLY - 3369LE AND M3369 ................................................................... 136
FIGURE 5-7. LIFT CYLINDER COMPONENTS ASSEMBLY - 4069LE AND M4069 ................................................................... 138
FIGURE 5-8. STEER CYLINDER ASSEMBLY ............................................................................................................................. 142
SECTION 6 - HYDRAULIC .............................................................................................................................................................. 145