Mixer replacement, Coolant hose replacement, Vapor hose replacement – JLG 4394RT Service Manual User Manual

Page 106: Mixer assembly -70

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SECTION 3 - CHASSIS & SCISSOR ARMS

3-70

– JLG Sizzor –

3121133

4.

Place gasket on intake manifold and attach mixer/
throttle assembly to manifold.

Mixer Replacement

See Figure 3-41.

REMOVAL

1.

Remove the Throttle control device Refer to Elec-
tronic Throttle Body Replacement.

2.

Remove the four (4) bolts to the throttle control
device to mixer adapter bolts.

3.

Remove and discard the mixer to adapter gasket.

INSTALLATION

NOTICE

COVER THROTTLE BODY ADAPTER OPENING TO PREVENT
DEBRIS FROM ENTERING ENGINE UNTIL REASSEMBLY.

1.

Install Mixer to adapter gasket onto the mixer.

2.

Install the mixer to the throttle control device to
mixer adapter and secure with the 4 retaining
screws. Tighten 80 lb-in (9 Nm).

3.

Install Throttle body. Refer to Electronic Throttle
Control Device Replacement.

4.

Start the engine and leak check all fittings and con-
nections.

Coolant Hose Replacement

REMOVAL

1.

Drain the coolant.

2.

Using hose clamp pliers, disconnect both hose
clamps on each hose.

3.

Remove the hose from each of the fittings.

INSTALLATION

NOTE: Use hose material and lengths specified by JLG.

1.

Install the hose clamps to each hose and set the
clamp back on each hose to make installation eas-
ier.

2.

Fit the hose to the fittings.

3.

Secure by positioning each of the clamps.

Vapor Hose Replacement

REMOVAL

1.

Using hose clamp pliers disconnect both hose
clamps.

2.

Remove the vapor hose from each fitting.

INSTALLATION

NOTICE

THE VAPOR SUPPLY HOSE IS SPECIFICALLY DESIGNED, DO
NOT USE HOSE MATERIAL OR LENGTH OTHER THAN JLG SPEC-
IFIED PARTS.

1.

Install hose clamps and set back on each hose.

2.

Reinstall the vapor hose to each fitting.

3.

Reset clamps.

4.

Start engine and check for leaks.

Figure 3-41. Mixer Assembly

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