JLG 41AM (3120753-2013) Parts Manual User Manual
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TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
FRAME, STROBE & ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE). . . . . 1-2
FRAME, STROBE & ALARM INSTALLATIONS (SEE PARTS LIST FOR USAGE). . . . . 1-8
OUTRIGGER COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
MAST SUPPORT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16
TILTBACK & LOADING HARDWARE (FRAME MOUNTED) COMPONENTS
(SEE PARTS LIST FOR USAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20
TILTBACK & LOADING HARDWARE (FRAME MOUNTED) COMPONENTS
(SEE PARTS LIST FOR USAGE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
AC POWER COMPONENTS INSTALLATION (ANSI & ANSI EXPORT SPECS
PRIOR TO S/N 0900026490) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
AC POWER COMPONENTS INSTALLATION (ANSI & ANSI EXPORT SPECS
S/N 0900026490 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
AC POWER COMPONENTS INSTALLATION (JAPANESE SPEC
PRIOR TO S/N 0900026490) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
AC POWER COMPONENTS INSTALLATION (JAPANESE SPEC
S/N 0900026490 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
AC JUNCTION BOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
AC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900026490). . . . . . . . . . 2-22
AC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900026490 TO PRESENT) . . . . . 2-26
DC POWER COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
DC MOTOR/PUMP ASSEMBLY (FENNER) (PRIOR TO S/N 0900027922) . . . . . . . . . 2-34
DC MOTOR/PUMP ASSEMBLY (MONARCH) (S/N 0900027922 TO PRESENT). . . . . 2-38
DC POWER PACK INSTALLATION (SEE PARTS LIST FOR USAGE) . . . . . . . . . . . . . 2-40
DC POWER PACK INSTALLATION (SEE PARTS LIST FOR USAGE) . . . . . . . . . . . . . 2-44
BATTERY CHARGER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
CABLES AND CONTROLS INSTALLATION (PRIOR TO S/N 0900028703) . . . . . . . . . 2-48
2-15
CABLES AND CONTROLS INSTALLATION (S/N 0900028703 TO PRESENT) . . . . . . 2-54
MAST ASSEMBLY - 20AM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
MAST ASSEMBLY - 25AM & 36AM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
MAST ASSEMBLY - 30AM & 41AM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
MAST MOUNTED COMPONENTS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
STEP-IN MOLDED PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
QUICK-CHANGE PLATFORM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE . . . . . . . . . . . 4-10
OPTIONAL PLATFORM COMPONENTS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . 4-14
LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 0900017519) . . . . . . . . . . . . . . . . . . . . . 5-2
LIFT CYLINDER ASSEMBLY (S/N 0900017519 TO S/N 0900029962). . . . . . . . . . . . . 5-4
LIFT CYLINDER ASSEMBLY (S/N 0900029962 TO PRESENT) . . . . . . . . . . . . . . . . . . 5-6