JLG 1500SJ Parts Manual User Manual
Page 5
TABLE OF CONTENTS
3121263
1500SJ
5
FIGURE 1-1. AXLE INSTALLATIONS .............................................................................................................................................. 8
FIGURE 1-2. STEER INSTALLATION ............................................................................................................................................ 12
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION ............................................................................................................. 14
FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLI ................................................................................................................. 16
FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI ................................................................................................ 20
FIGURE 1-6. DRIVE MOTOR ASSEMBLY .................................................................................................................................... 24
FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATION ................................................................................................... 26
FIGURE 1-8. TRACTION VALVE ASSEMBLY ............................................................................................................................... 30
FIGURE 2-1. VALVE, BATTERY, HORN AND AUXILIARY PUMP INSTALLATIONS ................................................................... 34
FIGURE 2-2. MAIN VALVE ASSEMBLY ........................................................................................................................................ 38
FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION ................................................................................ 42
FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY ........................................................................................................................... 44
FIGURE 2-5. CATERPILLAR ENGINE INSTALLATION ................................................................................................................ 50
FIGURE 2-6. DEUTZ TD2011 ENGINE INSTALLATION ............................................................................................................... 58
FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION ............................................................................................................ 66
FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) ................................................................ 78
FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) ............................................................................. 84
FIGURE 2-10. PUMP ASSEMBLY (SAUER TANDEM) .................................................................................................................. 90
FIGURE 2-11. PUMP ASSEMBLY (SAUER PISTON) ................................................................................................................... 94
FIGURE 2-12. PUMP ASSEMBLY (SAUER GEAR) ....................................................................................................................... 98
FIGURE 2-13. TANK INSTALLATION .......................................................................................................................................... 100
FIGURE 2-14. ROTARY COUPLING AND COLLECTOR RING INSTALLATION ........................................................................ 104
FIGURE 2-15. HYDRAULIC OIL COOLER INSTALLATION - CATERPILLAR AND DEUTZ TD2011 ENGINES (OPTIONAL) ... 106
FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES (OPTIONAL) ................................. 108
FIGURE 2-17. GROUND CONTROLS INSTALLATION ............................................................................................................... 110
FIGURE 2-18. ACCESSORIES INSTALLATION .......................................................................................................................... 114
FIGURE 2-19. ENGINE TRAY JACK INSTALLATION ................................................................................................................. 118
FIGURE 2-20. HOOD INSTALLATION (PRIOR TO SN 0300195071) ......................................................................................... 122
FIGURE 2-21. HOOD INSTALLATION (SN 0300195071 TO PRESENT) .................................................................................... 128
FIGURE 2-22. 2500W GENERATOR INSTALLATION (OPTIONAL) ........................................................................................... 132
FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES............................................ 136
FIGURE 2-24. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (Prior to SN 0300182753) .............. 142
FIGURE 2-25. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (SN 0300182753 to Present) ......... 148
FIGURE 2-26. CLEARSKY TELEMATICS INSTALLATION (OPTIONAL) .................................................................................... 154
FIGURE 3-1. BOOM INSTALLATION ........................................................................................................................................... 158
FIGURE 3-2. BOOM ASSEMBLY ................................................................................................................................................. 160
FIGURE 3-3. JIB INSTALLATION ................................................................................................................................................ 166
FIGURE 3-4. ACTUATOR ASSEMBLY ........................................................................................................................................ 170
FIGURE 3-5. POWER TRACK INSTALLATION ........................................................................................................................... 172
FIGURE 3-6. BOOM SENSORS AND SWITCHES INSTALLATION ............................................................................................ 178
FIGURE 3-7. PLATFORM SUPPORT AND VALVES (BOOM MOUNTED) INSTALLATIONS ..................................................... 182
FIGURE 3-8. PLATFORM VALVE ASSEMBLY ............................................................................................................................ 184
FIGURE 3-9. JIB VALVE ASSEMBLY .......................................................................................................................................... 186
FIGURE 3-10. ENCLOSURE BOX ASSEMBLY ........................................................................................................................... 190
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION ....................................................................................................... 194
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) ........................................................ 200
FIGURE 4-3. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ......................................................................................... 202
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 204
FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... 208
FIGURE 4-6. CONTROLLER ASSEMBLY - LIFT AND SWING (SN 0300188534 TO PRESENT) .............................................. 210
FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE AND STEER)................................................................................................ 214
FIGURE 4-8. CONTROLLER ASSEMBLY - DRIVE AND STEER (SN 0300188534 TO PRESENT) ........................................... 218