JLG 110HXER ANSI Parts Manual User Manual
Illustrated parts manual
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Table of contents
Document Outline
- SECTION 1 FRAME
- FIGURE 1-1. STEERING AND AXLE/WHEEL DRIVE INSTALLATIONS
- FIGURE 1-2. DRIVE HUB ASSEMBLY
- FIGURE 1-3. DRIVE BRAKE ASSEMBLY - AUSCO
- FIGURE 1-4. DRIVE BRAKE ASSEMBLY - MICO
- FIGURE 1-5. DRIVE MOTOR ASSEMBLY - VICKERS
- FIGURE 1-6. DRIVE MOTOR ASSEMBLY - SAUER-DANFOSS
- FIGURE 1-7. VALVES AND SWITCHES INSTALLATIONS (FRAME MOUNTED)
- FIGURE 1-8. TOW PACKAGE INSTALLATIONS
- SECTION 2 TURNTABLE
- FIGURE 2-1. TURNTABLE, BOOM AND CUTOUT SWITCH INSTALLATIONS (4620038 TURNTABLE MACHINES)
- FIGURE 2-2. TURNTABLE, BOOM AND CUTOUT SWITCH INSTALLATIONS (4620044 TURNTABLE MACHINES)
- FIGURE 2-3. TURNTABLE, BOOM AND CUTOUT SWITCH INSTALLATIONS (4620078 TURNTABLE MACHINES)
- FIGURE 2-4. CONTROL VALVES AND TILT INDICATOR INSTALLATIONS
- FIGURE 2-5. CONTROL VALVES ASSEMBLY (VICKERS) (PRIOR TO OCTOBER 1994)
- FIGURE 2-6. CONTROL VALVES ASSEMBLY (VICKERS) (OCTOBER 1994 TO PRESENT)
- FIGURE 2-7. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION (PRIOR TO JUNE 1995)
- FIGURE 2-8. CONTROL VALVE ASSEMBLY - BANG-BANG WITH DUMP SECTION (JUNE 1995 TO PRESENT)
- FIGURE 2-9. ACCESSORY VALVE ASSEMBLY (MILLER) (MACHINES BUILT THROUGH 1989)
- FIGURE 2-10. ACCESSORY VALVE ASSEMBLY (MACHINES BUILT 1990 TO PRESENT)
- FIGURE 2-11. CONTROL VALVE ASSEMBLY - 1 SECTION BANG-BANG (100HX+10/110HXER MACHINES)
- FIGURE 2-12. SWING DRIVE, BEARING AND LOCK INSTALLATIONS
- FIGURE 2-13. SWING MOTOR ASSEMBLY - CHAR-LYNN (4620038 TURNTABLE MACHINES)
- FIGURE 2-14. SWING MOTOR ASSEMBLY - NICHOLS (4620044 AND 4620078 TURNTABLE MACHINES)
- FIGURE 2-15. SWING BRAKE ASSEMBLY (PRIOR TO APRIL 1992)
- FIGURE 2-16. SWING BRAKE ASSEMBLY (APRIL 1992 TO PRESENT)
- FIGURE 2-17. SWING HUB ASSEMBLY (4620038 TURNTABLE MACHINES)
- FIGURE 2-18. SWING HUB ASSEMBLY (4620044 AND 4620078 TURNTABLE MACHINES)
- FIGURE 2-19. ROTARY COUPLING AND COLLECTOR RING ASSEMBLY AND INSTALLATION
- FIGURE 2-20. DEUTZ ENGINE INSTALLATION WITHOUT NOISE REDUCTION (BUILT PRIOR TO OCTOBER 1992)
- FIGURE 2-21. DEUTZ ENGINE INSTALLATION WITH NOISE REDUCTION (BUILT OCTOBER 1992 TO PRESENT)
- FIGURE 2-22. ADECO THROTTLE COMPONENTS INSTALLATION - DEUTZ ENGINE MACHINES
- FIGURE 2-23. GENERATOR INSTALLATIONS - DEUTZ ENGINE MACHINES
- FIGURE 2-24. FORD LSG-423 ENGINE INSTALLATIONS (PRIOR TO MARCH 1995)
- FIGURE 2-25. PRECISION GOVERNOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH 1995
- FIGURE 2-26. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT PRIOR TO MARCH 1995
- FIGURE 2-27. FORD LRG-423 ENGINE INSTALLATION - (MARCH 1995 TO S/N 35742)
- FIGURE 2-28. FORD LRG-425 ENGINE INSTALLATION - (S/N 35742 TO PRESENT)
- FIGURE 2-29. GENERATOR INSTALLATION - FORD ENGINE MACHINES BUILT MARCH 1995 TO PRESENT
- FIGURE 2-30. DUAL FUEL INSTALLATION - FORD ENGINE MACHINES
- FIGURE 2-31. PUMP COUPLING INSTALLATION
- FIGURE 2-32. MAIN PUMP ASSEMBLY
- FIGURE 2-33. TANKS INSTALLATION
- FIGURE 2-34. GROUND CONTROLS INSTALLATION
- FIGURE 2-35. LOAD MANAGEMENT INSTALLATION (4620038 TURNTABLE)
- FIGURE 2-36. LOAD MANAGEMENT INSTALLATION (4620044 AND 4620078 TURNTABLES)
- FIGURE 2-37. HOODS AND ALARM INSTALLATION (4620038 TURNTABLE)
- FIGURE 2-38. HOODS AND ALARM INSTALLATION (FORD ENGINE MACHINES WITH 4620044 AND 4620078 TURNTABLE AND DEUTZ ENGINE MACHINES WITH 4620044 TURNTABLE)
- FIGURE 2-39. HOODS AND ALARM INSTALLATION (DEUTZ ENGINE MACHINES WITH 4620078 TURNTABLE)
- SECTION 3 BOOM
- FIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION
- FIGURE 3-1. BOOM ASSEMBLY COMPONENTS INSTALLATION (SHEET 2 OF 2)
- FIGURE 3-2. CHAIN ADJUSTER ASSEMBLIES
- FIGURE 3-3. EXTEND-A-REACH INSTALLATIONS (PRIOR TO MAY 1992) (100HX+10 & 110HXER ONLY)
- FIGURE 3-4. EXTEND-A-REACH INSTALLATIONS (MAY 1992 TO PRESENT) (100HX+10 & 110HXER ONLY)
- FIGURE 3-5. BOOM LENGTH INDICATOR AND LIMIT SWITCHES INSTALLATION
- FIGURE 3-6. BOOM WIPERS INSTALLATION
- SECTION 4 PLATFORMS
- FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION - 100HX/110HX
- FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION - 100HX+10/110HXER (PRIOR TO MAY 1992)
- FIGURE 4-3. PLATFORM COMPONENTS INSTALLATION - 100HX+10/110HXER (MAY 1992 TO PRESENT)
- FIGURE 4-4. ROTATOR MOTOR ASSEMBLY
- FIGURE 4-5. CONSOLE BOX ASSEMBLY - OEM CONTROLLERS
- FIGURE 4-6. CONTROLLER ASSEMBLIES - OEM
- FIGURE 4-7. OPTIONAL COMMON PLATFORM MOUNTED COMPONENTS
- SECTION 5 CYLINDER
- FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY
- FIGURE 5-2. AXLE LIFT CYLINDER ASSEMBLY
- FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (100HX & 110HX BUILT PRIOR TO MAY 1992)
- FIGURE 5-4. PLATFORM LEVEL CYLINDER ASSEMBLY (100HX & 110HX BUILT MAY 1992 TO PRESENT)
- FIGURE 5-5. PLATFORM LEVEL CYLINDER ASSEMBLY (100HX+10 & 110HXER BUILT PRIOR TO MAY 1992)
- FIGURE 5-6. PLATFORM LEVEL CYLINDER ASSEMBLY (100HX+10 & 110HXER BUILT MAY 1992 TO PRESENT)
- FIGURE 5-7. LIFT CYLINDER ASSEMBLY - BOOM (PRIOR TO MAY 1992)
- FIGURE 5-8. LIFT CYLINDER ASSEMBLY - BOOM (MAY 1992 TO PRESENT)
- FIGURE 5-9. LIFT CYLINDER ASSEMBLY - BOOM (TUV STYLE) (MAY 1992 TO PRESENT)
- FIGURE 5-10. LIFT CYLINDER ASSEMBLY - EXTEND-A-REACH (100HX+10 & 110HXER ONLY)
- FIGURE 5-11. MASTER CYLINDER ASSEMBLY
- FIGURE 5-12. STEER CYLINDER ASSEMBLY
- FIGURE 5-13. TELESCOPE CYLINDER ASSEMBLIES
- FIGURE 5-14. CYLINDER BELLOWS INSTALLATION
- SECTION 6 HYDRAULICS
- FIGURE 6-2. HYDRAULIC DIAGRAM - AXLE EXTENSION & STEER (WITHOUT TOW PACKAGE & WITH DUAL FRAME JACKS)
- FIGURE 6-3. HYDRAULIC DIAGRAM - BRAKE WITH PRESSURE REDUCING VALVE (USED WITH AUSCODRIVE BRAKES)
- FIGURE 6-4. HYDRAULIC DIAGRAM - DRIVE
- FIGURE 6-5. HYDRAULIC DIAGRAM - EXTEND-A-REACH (100HX+10 AND 110HXER)
- FIGURE 6-6. HYDRAULIC DIAGRAM - LEVEL
- FIGURE 6-7. HYDRAULIC DIAGRAM - LIFT
- FIGURE 6-8. HYDRAULIC DIAGRAM - PUMP
- FIGURE 6-9. HYDRAULIC DIAGRAM - ROTATE
- FIGURE 6-10. HYDRAULIC DIAGRAM - SEQUENCE LINE
- FIGURE 6-11. HYDRAULIC DIAGRAM - SWING
- FIGURE 6-12. HYDRAULIC DIAGRAM - TELESCOPE
- SECTION 7 ELECTRICAL
- FIGURE 7-2. WIRING DIAGRAM - BOOM INDICATOR PENDULUM.
- FIGURE 7-3. WIRING DIAGRAM - DUAL FUEL (FORD ENGINE OPTION).
- FIGURE 7-4. WIRING DIAGRAM - GENERATOR (DUETZ).
- FIGURE 7-5. WIRING DIAGRAM - GENERATOR (FORD).
- FIGURE 7-6. WIRING DIAGRAM - PLATFORM (100HX &110HX).
- FIGURE 7-7. WIRING DIAGRAM - PLATFORM (100HX+10 & 110HXER).
- FIGURE 7-8. WIRING DIAGRAM - STANDARD (100HX & 110HX WITH DEUTZ ENGINE) (SHEET 1 OF 3).
- FIGURE 7-8. WIRING DIAGRAM - STANDARD (100HX & 110HX WITH DEUTZ ENGINE) (SHEET 2 OF 3).
- FIGURE 7-8. WIRING DIAGRAM - STANDARD (100HX & 110HX WITH DEUTZ ENGINE) (SHEET 3 OF 3).
- FIGURE 7-9. WIRING DIAGRAM - STANDARD (100HX+10 & 110HXER WITH DEUTZ ENGINE) (SHEET 1 OF 3).
- FIGURE 7-9. WIRING DIAGRAM - STANDARD (100HX+10 & 110HXER WITH DEUTZ ENGINE) (SHEET 2 OF 3).
- FIGURE 7-9. WIRING DIAGRAM - STANDARD (100HX+10 & 110HXER WITH DEUTZ ENGINE) (SHEET 3 OF 3).
- FIGURE 7-10. WIRING DIAGRAM - STANDARD (100HX & 110HX WITH FORD ENGINE) (SHEET 1 OF 4).
- FIGURE 7-10. WIRING DIAGRAM - STANDARD (100HX & 110HX WITH FORD ENGINE) (SHEET 2 OF 4).
- FIGURE 7-10. WIRING DIAGRAM - STANDARD (100HX & 110HX WITH FORD ENGINE) (SHEET 3 OF 4).
- FIGURE 7-10. WIRING DIAGRAM - STANDARD (100HX & 110HX WITH FORD ENGINE) (SHEET 4 OF 4).
- FIGURE 7-11. WIRING DIAGRAM - STANDARD (100HX+10 & 110HXER WITH FORD ENGINE) (SHEET 1 OF 4).
- FIGURE 7-11. WIRING DIAGRAM - STANDARD (100HX+10 & 110HXER WITH FORD ENGINE) (SHEET 2 OF 4).
- FIGURE 7-11. WIRING DIAGRAM - STANDARD (100HX+10 & 110HXER WITH FORD ENGINE) (SHEET 3 OF 4).
- FIGURE 7-11. WIRING DIAGRAM - STANDARD (100HX+10 & 110HXER WITH FORD ENGINE) (SHEET 4 OF 4).
- SECTION 8 DECALS
- SECTION 9 RECOMMENDED SERVICE PARTS STOCK
- SECTION 10 SPECIAL OPTIONS