JLG M600 ANSI Service Manual User Manual
Service and maintenance manual, Model
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Table of contents
Document Outline
- Section A. INTRODUCTION - MAINTENANCE SAFETY PRECAUTIONS
- Section 1. Specifications
- Section 2. General
- Section 3. Chassis & Turntable
- 3.1 Tires & Wheels
- 3.2 Drive Hub -REAR (Prior to S/N 0300112585)
- Disengaging for Towing
- Engaging after Towing is Complete
- Disassembly
- Disassembly of Cover
- Disassembly of the first stage planetary assembly (7)
- Disassembly of second stage planet gears (1)
- Assembly of first stage planetary assembly (7)
- Assembly of end cover unit (8)
- Final Assembly
- Initial Start-Up and After Repairs
- Oil Change Interval-Gear Drive
- 3.3 Drive Hub (S/N 115723 to Present)
- 3.4 Drive Brake - Mico
- 3.5 Speed Sensor Adjustment
- 3.6 Oscillating Axle Lockout Test (If Equipped)
- 3.7 Oscillation Cylinder Bleeding
- 3.8 Swing Drive
- Roll, Leak and Brake Testing
- Tightening and Torquing Bolts
- Motor Control Valve Disassembly
- Motor and Brake Disassembly
- Main Disassembly
- Hub-shaft Disassembly
- Carrier Disassembly
- Hub-Shaft Sub-Assembly
- Carrier Sub-Assembly
- Main Assembly
- Motor-Brake Subassembly
- Motor-Brake Assembly
- Motor Control Valve Assembly
- Tube Fitting Assembly Procedures
- Procedure for Setting Gear Backlash
- 3.9 Swing Bearing
- 3.10 Battery Maintenance and Charging
- 3.11 Generator (Prior to S/N 88375)
- 3.12 Generator (S/N 88375 to Present)
- Engine
- Alternator
- Dynamo and Dynamo Voltage Regulator
- Dynamo Output Fuse
- Control Fuse
- Start Battery
- Engine Starter
- Start Control Relay
- Fuel Control Relay
- Glow Plug Control Relay
- Glow Plug
- Fuel Pump
- Fuel Solenoid
- Engine Low Oil Pressure Switch
- Engine Oil Temperature Sensor
- Alternator Output Current Sensor
- Engine Speed Sensor
- RBS Engine/Generator Controller
- Warnings and Safety Precautions
- System Controls
- System Status and Performance Monitoring
- System Settings
- RBS Start
- RBS shutdown
- RBS Alarms and Flash Codes
- Resetting the RBS Controller
- Maintenance Schedule
- Troubleshooting
- APU Engine Start Battery Boosting
- 3.13 Supplementary fuse for Engine Generator Controller
- Section 4. Boom & Platform
- Section 5. Hydraulics
- Section 6. JLG Control System
- 6.1 Introduction
- 6.2 To Connect the JLG Control System Analyzer
- 6.3 Using the Analyzer
- 6.4 Changing the Access Level of the Hand Held Analyzer
- 6.5 Adjusting Parameters Using the Hand Held Analyzer
- 6.6 Machine Setup
- 6.7 Machine Personality Settings
- 6.8 Machine Configuration Programming Information
- 6.9 Level Vehicle Description
- 6.10 Analyzer Diagnostics Menu Structure
- 6.11 System Self Test
- Section 7. Basic Electrical Information & Schematics