JLG 600A_AJ Parts Manual User Manual
Page 7
TABLE OF CONTENTS
3121617
600A/600AJ
7
FIGURE 1-1. AXLE INSTALLATION .............................................................................................................................................. 10
FIGURE 1-2. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITHOUT TOW PACKAGE) ....................................... 12
FIGURE 1-3. STEERING INSTALLATION (8FT/2.4M WIDE MACHINES WITH TOW PACKAGE) ............................................... 16
FIGURE 1-4. STEERING INSTALLATION (7FT/2.1M WIDE MACHINES) .................................................................................... 20
FIGURE 1-5. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 24
FIGURE 1-6. DRIVE HUB ASSEMBLY .......................................................................................................................................... 28
FIGURE 1-7. DRIVE MOTOR ASSEMBLY .................................................................................................................................... 30
FIGURE 1-8. DRIVE VALVES AND SHIELDS INSTALLATION (FRAME MOUNTED) .................................................................. 34
FIGURE 1-9. TOW PACKAGE INSTALLATION (OPTIONAL) ....................................................................................................... 38
FIGURE 2-1. CONTROL VALVES INSTALLATIONS ..................................................................................................................... 42
FIGURE 2-2. MAIN VALVE BLOCK ASSEMBLY ........................................................................................................................... 46
FIGURE 2-3. MAIN VALVE BLOCK ASSEMBLY ........................................................................................................................... 50
FIGURE 2-4. ACCESSORY VALVE ASSEMBLIES ....................................................................................................................... 54
FIGURE 2-5. SWING DRIVE, TURNTABLE BEARING AND LOCK INSTALLATIONS .................................................................. 56
FIGURE 2-6. SWING MOTOR/HUB ASSEMBLY ........................................................................................................................... 58
FIGURE 2-7. DEUTZ D2011 ENGINE INSTALLATION ................................................................................................................. 62
FIGURE 2-8. DEUTZ TD2.9L4 ENGINE INSTALLATION .............................................................................................................. 70
FIGURE 2-9. GM ENGINE INSTALLATION ................................................................................................................................... 78
FIGURE 2-10. PISTON PUMP ASSEMBLY ................................................................................................................................... 84
FIGURE 2-11. GEAR PUMP ASSEMBLY ...................................................................................................................................... 88
FIGURE 2-12. TANK INSTALLATIONS .......................................................................................................................................... 90
FIGURE 2-13. ROTARY COUPLING INSTALLATION ................................................................................................................... 94
FIGURE 2-14. GROUND CONTROL BOX ASSEMBLY (SN 0300177361 through 0300181174) .................................................. 98
FIGURE 2-15. GROUND CONTROL BOX ASSEMBLY (SN 0300181175 to Present) ................................................................ 102
FIGURE 2-16. ELECTRICAL OPTIONS INSTALLATIONS (TURNTABLE MOUNTED) .............................................................. 106
FIGURE 2-17. ENGINE TRAY JACK INSTALLATIONS (OPTIONAL) ......................................................................................... 110
FIGURE 2-18. HOODS INSTALLATIONS .................................................................................................................................... 112
FIGURE 2-19. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ........................................................ 118
FIGURE 2-20. 2500W GENERATOR INSTALLATION - GM MACHINES (OPTIONAL) .............................................................. 122
FIGURE 2-21. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ ENGINES ........................................................... 126
FIGURE 2-22. 7500W SKYPOWER GENERATOR INSTALLATION - GM ENGINES ................................................................. 132
FIGURE 3-1. BOOMS AND CYLINDERS INSTALLATION - 600A ............................................................................................... 138
FIGURE 3-2. BOOMS AND CYLINDERS INSTALLATION - 600AJ ............................................................................................. 142
FIGURE 3-3. TOWER BOOM ASSEMBLY .................................................................................................................................. 148
FIGURE 3-4. MAIN BOOM ASSEMBLY ....................................................................................................................................... 152
FIGURE 3-5. ROTATOR ASSEMBLIES ....................................................................................................................................... 156
FIGURE 3-6. VALVES AND SWITCHES INSTALLATION (BOOM MOUNTED) .......................................................................... 158
FIGURE 4-1. PLATFORM ASSEMBLIES ..................................................................................................................................... 164
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) ........................................................ 168
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 170
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... 174
FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE AND STEER)................................................................................................ 176
FIGURE 4-6. PLATFORM PADDING INSTALLATION (30IN/76CM DEPTH PLATFORMS) (OPTIONAL) .................................. 178
FIGURE 4-7. SOFT TOUCH SYSTEM INSTALLATION (36IN/91.5CM DEPTH PLATFORMS) (OPTIONAL) ............................. 180
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ............................................................................................................. 184
FIGURE 5-2. LEVEL (SLAVE) CYLINDER ASSEMBLY - PLATFORM ........................................................................................ 186
FIGURE 5-3. LEVEL CYLINDER ASSEMBLY - UPRIGHT .......................................................................................................... 190
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - JIB ......................................................................................................................... 192
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN BOOM ......................................................................................................... 194
FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER BOOM ..................................................................................................... 196
FIGURE 5-7. MASTER CYLINDER ASSEMBLY .......................................................................................................................... 198
FIGURE 5-8. STEER CYLINDER ASSEMBLY (7FT/2.1M WIDE MACHINES) ............................................................................ 202