JLG 40RTS ANSI Service Manual - Manual (Page 49)

SECTION 2 - PROCEDURES
3120691 – JLG Sizzor –
2-33
Assemble carrier as follows:
1. Apply grease to the inside of one cluster gear and
line one half of cluster gear with 16 needle rollers .
2. Place one spacer inside cluster gear so that it rests
on top of the needle rollers.
3. Line the remaining half of cluster gear with 16 nee-
dle rollers.
4. Set carrier housing on table, sideways. Insert a
planet shaft, roll pin hole last, into one of the planet
shaft holes from roll-pin-holed side of carrier hous-
ing.
5. Place one thrust washer onto the end of planet shaft
inside carrier. Fit tang of thrust washer into the slot
on the inside edge of the planet shaft hole.
6. Following the thrust washer, place cluster gear ,
large end toward roll pin hole in carrier housing,
onto planet shaft.
7. Following the cluster gear, place one more thrust
washer onto planet shaft, fitting the tang of thrust
washer into the slot on the inside edge of the planet
shaft hole. Now insert shaft through the opposite
planet shaft hole in carrier housing.
8. Use an alignment punch or similar tool to align the
roll pin holes in carrier housing and planet shaft.
9. Drive roll pin down into the aligned roll pin holes in
carrier housing and planet shaft.