JLG M600 ANSI Parts Manual User Manual
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TABLE OF CONTENTS
3121118
E600/E600J/E600JP/M600/M600J/M600JP
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FIGURE 1-1. AXLE AND STEER INSTALLATION - 2WD .............................................................................................................. 10
FIGURE 1-2. AXLE STEERING INSTALLATION - 4WD ................................................................................................................ 14
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS ........................................................................................................... 18
FIGURE 1-4. DRIVE BRAKE ASSEMBLY (REAR) ........................................................................................................................ 22
FIGURE 1-5. DRIVE HUB ASSEMBLY (REAR) (Prior to SN 0300112387) ................................................................................... 24
FIGURE 1-6. DRIVE HUB ASSEMBLY (REAR) (SN 0300112387 to Present) .............................................................................. 28
FIGURE 1-7. DRIVE MOTOR ASSEMBLY (4WD FRONT) ............................................................................................................ 32
FIGURE 1-8. VALVES, ELECTRICAL COMPONENTS AND SHIELDS INSTALLATIONS ............................................................ 34
FIGURE 1-9. DRIVE VALVE ASSEMBLY (4WD ONLY) ................................................................................................................ 38
FIGURE 1-10. TOW PACKAGE INSTALLATION ........................................................................................................................... 40
FIGURE 2-1. VALVE AND HORN INSTALLATIONS...................................................................................................................... 44
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 46
FIGURE 2-3. TURNTABLE AND SWING DRIVE INSTALLATION ................................................................................................. 50
FIGURE 2-4. SWING MOTOR ASSEMBLY (Prior to SN 0300058845) .......................................................................................... 54
FIGURE 2-5. SWING MOTOR ASSEMBLY (SN 0300058845 to Present) ..................................................................................... 56
FIGURE 2-6. YANMAR GENERATOR COMPONENTS INSTALLATION (M600/M600J/M600JP ONLY) (Prior to SN 0300088375)
........................................................................................................................................................................................................ 60
FIGURE 2-7. KUBOTA GENERATOR COMPONENTS INSTALLATION (M600/M600J/M600JP ONLY) (SN 0300088375 to
Present) .......................................................................................................................................................................................... 64
FIGURE 2-8. PUMP/MOTOR, TANKS AND MODULE INSTALLATION ........................................................................................ 68
FIGURE 2-9. PUMP ASSEMBLY ................................................................................................................................................... 72
FIGURE 2-10. ELECTRIC MOTOR ASSEMBLY ............................................................................................................................ 74
FIGURE 2-11. BATTERY CHARGER INSTALLATIONS ................................................................................................................ 76
FIGURE 2-12. BATTERY CHARGER ASSEMBLY ........................................................................................................................ 80
FIGURE 2-13. BATTERY BOX INSTALLATIONS .......................................................................................................................... 84
FIGURE 2-14. GROUND CONTROL PANEL ASSEMBLY AND INSTALLATION .......................................................................... 88
FIGURE 2-15. MAIN TERMINAL BOX ASSEMBLY AND INSTALLATION .................................................................................... 92
FIGURE 2-16. ELECTRICAL COMPONENT INSTALLATIONS ..................................................................................................... 94
FIGURE 2-17. HOODS INSTALLATION ........................................................................................................................................ 98
FIGURE 3-1. BOOM INSTALLATION - E600 AND M600 ............................................................................................................. 102
FIGURE 3-2. BOOM INSTALLATION - E600J AND M600J ......................................................................................................... 106
FIGURE 3-3. BOOM INSTALLATION - E600JP AND M600JP .................................................................................................... 110
FIGURE 3-4. MAIN BOOM ASSEMBLY ....................................................................................................................................... 114
FIGURE 3-5. ROTATOR ASSEMBLIES ....................................................................................................................................... 118
FIGURE 3-6. PLATFORM SUPPORT AND ROTATOR VALVE INSTALLATION ........................................................................ 122
FIGURE 3-7. CABLES, CLAMPS AND LIMIT SWITCHES INSTALLATION ................................................................................ 126
FIGURE 4-1. PLATFORM INSTALLATIONS (FRONT ENTRY) ................................................................................................... 130
FIGURE 4-2. PLATFORM INSTALLATIONS (SIDE ENTRY) ....................................................................................................... 134
FIGURE 4-3. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) ........................................................ 138
FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 140
FIGURE 4-5. CONTROLLER ASSEMBLY (SWING AND LIFT) (Prior to SN 0300194271) ......................................................... 146
FIGURE 4-6. CONTROLLER ASSEMBLY (SWING AND LIFT) (SN 0300194271 to Present) .................................................... 150
FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE AND STEER) (Prior to SN 0300194271) ...................................................... 152
FIGURE 4-8. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 0300194271 to Present) ................................................. 156
FIGURE 4-9. SOFT TOUCH INSTALLATION (FRONT ENTRY PLATFORM) ............................................................................. 158
FIGURE 4-10. SOFT TOUCH INSTALLATION (SIDE ENTRY PLATFORM) ............................................................................... 160
FIGURE 4-11. PLATFORM PADDING INSTALLATION (SIDE ENTRY PLATFORM) .................................................................. 162
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY ............................................................................................................. 166
FIGURE 5-2. PLATFORM LEVEL CYLINDER ASSEMBLY (Prior to SN 0300163480) ............................................................... 170
FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (SN 0300163480 to Present) ........................................................... 174
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - JIB (Prior to SN 0300163480) ............................................................................... 176
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - JIB (SN 0300163480 to Present) .......................................................................... 178