JLG M4069 Parts Manual - Manual (Page 7)

TABLE OF CONTENTS
3121640 3369LE/4069LE/M3369/M4069 7
SECTION 1 - FRAME ......................................................................................................................................................................... 11
FIGURE 1-1. REAR AXLE INSTALLATION - FIXED ...................................................................................................................... 12
FIGURE 1-2. REAR AXLE INSTALLATION - OSCILLATING ......................................................................................................... 14
FIGURE 1-3. OSCILLATING AXLE VALVE ASSEMBLY ............................................................................................................... 16
FIGURE 1-4. STEERING INSTALLATION - 2WD .......................................................................................................................... 18
FIGURE 1-5. STEERING INSTALLATION - 4WD .......................................................................................................................... 20
FIGURE 1-6. STEERING AND FRONT DRIVE INSTALLATION - 4WD ........................................................................................ 22
FIGURE 1-7. WHEEL DRIVE AND CONTROLLER INSTALLATION - 2WD/4WD REAR .............................................................. 24
FIGURE 1-8. HUB ASSEMBLY ...................................................................................................................................................... 26
FIGURE 1-9. DRIVE HUB ASSEMBLY - 2WD/4WD REAR ........................................................................................................... 28
FIGURE 1-10. DRIVE BRAKE ASSEMBLY - 2WD/4WD REAR ..................................................................................................... 32
FIGURE 1-11. DRIVE MOTOR ASSY - OPERATORS POSTION RH SIDE - 4WD FRONT .......................................................... 34
FIGURE 1-12. DRIVE MOTOR ASSY - OPERATORS POSITION LH SIDE - 4WD FRONT ......................................................... 36
FIGURE 1-13. DRIVE MOTOR ASSEMBLY - 2WD/4WD REAR.................................................................................................... 38
FIGURE 1-14. DRIVE VALVE ASSEMBLY - 4WD ONLY .............................................................................................................. 40
FIGURE 1-15. FLOW DIVIDER VALVE ASSEMBLY - 4WD ONLY................................................................................................ 42
FIGURE 1-16. TIRE AND WHEEL INSTALLATION - IN240/55 X 17.5 FOAM-FILLED.................................................................. 44
FIGURE 1-17. TIRE AND WHEEL INSTALLATION - IN240/55 X 17.5 NON-MARKING FOAM FILLED ....................................... 46
FIGURE 1-18. TIRE AND WHEEL INSTALLATION - 27.2/10.5LL X 15 TURF FOAM-FILLED ..................................................... 48
FIGURE 1-19. LEVELING JACKS INSTALLATION - OPTIONAL .................................................................................................. 50
FIGURE 1-20. LEVELING JACK CONTROL VALVE ASSEMBLY ................................................................................................. 52
FIGURE 1-21. BATTERY CHARGER INSTALLATION - 110V/60HZ (3369LE AND 4069LE ANSI, ANSI EXPORT, CSA &
JAPANESE SPECS) ....................................................................................................................................................................... 54
FIGURE 1-22. BATTERY CHARGER INSTALLATION - 110V/60HZ (M3369 AND M4069 ANSI, ANSI EXPORT, CSA AND
JAPANESE SPECS) ....................................................................................................................................................................... 56
FIGURE 1-23. BATTERY CHARGER INSTALLATION - 120-240V/50-60HZ (3369LE AND 4069LE ANSI, ANSI EXPORT, CSA
AND CE SPECS) ............................................................................................................................................................................ 58
FIGURE 1-24. BATTERY CHARGER INSTALLATION - 120-240V/50-60HZ (M3369 AND M4069 ANSI, ANSI EXPORT, CSA
AND CE SPECS) ........................................................................................................................................................................... 60
FIGURE 1-25. BATTERY CHARGER INSTALLATION - 250V/50HZ (3369LE AND 4069LE ANSI EXPORT AND AUSTRALIAN
SPECS) .......................................................................................................................................................................................... 62
FIGURE 1-26. BATTERY CHARGER INSTALLATION - 250V/50HZ (M3369 AND M4069 ANSI EXPORT AND AUSTRALIAN
SPECS) .......................................................................................................................................................................................... 64
FIGURE 1-27. BATTERY CHARGER ASSEMBLY ........................................................................................................................ 66
FIGURE 1-28. BATTERY CHARGER DOOR ASSEMBLY - 3369LE AND 4069LE ....................................................................... 68
FIGURE 1-29. INVERTER INSTALLATION - OPTIONAL .............................................................................................................. 70
FIGURE 1-30. BEACON INSTALLATION ...................................................................................................................................... 72
FIGURE 1-31. LADDER INSTALLATION WITHOUT LEVELING JACKS - 3369LE/M3369 ALL SPEC EXCEPT CE SPEC ......... 74
FIGURE 1-32. LADDER INSTALLATION WITHOUT LEVELING JACKS - 3369LE/M3369 CE SPEC .......................................... 76
FIGURE 1-33. LADDER INSTALLATION WITHOUT LEVELING JACKS - 4069LE/M4069 ALL SPECS EXCEPT CE SPEC ....... 78
FIGURE 1-34. LADDER INSTALLATION WITHOUT LEVELING JACKS - 4069LE/M4069 CE SPECS ........................................ 80
FIGURE 1-35. LADDER INSTALLATION WITH LEVELING JACKS .............................................................................................. 82
FIGURE 1-36. FRAME COVER INSTALLATION ........................................................................................................................... 84
SECTION 2 - GROUND COMPONENTS ........................................................................................................................................... 87
FIGURE 2-1. MAIN CONTROL VALVE INSTALLATION ................................................................................................................ 88
FIGURE 2-2. MAIN CONTROL VALVE ASSEMBLY ...................................................................................................................... 90
FIGURE 2-3. HYDRAULIC COMPARTMENT INSTALLATION ...................................................................................................... 92
FIGURE 2-4. MOTOR ASSEMBLY ................................................................................................................................................ 94
FIGURE 2-5. GROUND CONTROL BOX AND HORN INSTALLATIONS - 3369LE & 4069LE WITHOUT LEVELING JACKS (ALL
SPECS EXCEPT CE SPEC) .......................................................................................................................................................... 96
FIGURE 2-6. GROUND CONTROL BOX AND HORN INSTALLATIONS - 3369LE/4069LE WITHOUT LEVELING JACKS (CE
SPEC) ............................................................................................................................................................................................. 98
FIGURE 2-7. GROUND CONTROL BOX AND HORN INSTALLATIONS - 3369LE/4069LE WITH LEVELING JACKS (ALL SPECS
EXCEPT CE SPEC) ..................................................................................................................................................................... 100
FIGURE 2-8. GROUND CONTROL BOX AND HORN INSTALLATIONS - 3369LE/4069LE WITH LEVELING JACKS (CE SPEC)
...................................................................................................................................................................................................... 102
FIGURE 2-9. GROUND CONTROL BOX AND HORN INSTALLATIONS - M3369/M4069 (2WD - ALL SPECS EXCEPT CE
SPEC) ........................................................................................................................................................................................... 104
FIGURE 2-10. GROUND CONTROL BOX AND HORN INSTALLATIONS - M3369/M4069 (2WD - CE SPEC) .......................... 106
FIGURE 2-11. GROUND CONTROL BOX AND HORN INSTALLATIONS - M3369/M4069 (4WD - ALL SPECS EXCEPT CE
SPEC) ........................................................................................................................................................................................... 108
FIGURE 2-12. GROUND CONTROL BOX AND HORN INSTALLATIONS - M3369/M4069 (4WD - CE SPEC) .......................... 110
FIGURE 2-13. GROUND CONTROL BOX AND HORN INSTALLATIONS - M4069 (DRIVE AT FULL HEIGHT) ........................ 112