Installation diagram, Wire size and fuse ratings, Dimension drawings – Blue Sea Systems 7650003 Add-A-Battery Kit - 120A [Boxed] User Manual

Page 2: Engines with combined alternator and starter wires, Engines with separate alternator and starter wires

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990310020 Rev. 007

Wire Size and Fuse Rating Chart (Metric)

Charging Amps Minimum Wire Size*

Fuse Rating

≤50

10 mm²

75-80A

≤70

16 mm²

80-90A

≤90

25 mm²

125-130A

≤110

35 mm²

150A

≤120

50 mm²

150-175A

Wire Size and Fuse Rating Chart (AWG)

Charging Amps Minimum Wire Size* Fuse Rating

≤60

#6

75-90A

≤80

#4

100-125A

≤100

#2

150A

≤120

#1

175A

* Larger wire sizes may be required to minimize voltage drop in long wire runs.

For more information, please visit the Circuit Wizard at circuitwizard.bluesea.com

Installation Diagram

Wire Size and Fuse Ratings

Dimension Drawings

start

engine

accessory
off

to
house
loads

2

1

e

-Series Dual Circuit Plus™ battery switch

Start

Battery

House

Battery

10 AMP

FUSE

16 AWG

COMMON BUS BAR

16 AWG

16 AWG

GROUND

START KEY SWITCH

2AMP

FUSE

OPTIONAL

REMOTE

LED

OPTIONAL

START ISOLATION

(SI) WIRE

GROUND

ENGINES WITH ALTERNATOR AND

STARTER WIRES COMBINED

(Typical of Outboard Motors)

See Wire Size and Fuse Rating charts for connections from Terminals A and B.

Note: To determine wire sizes and fuse ratings for all other wires illustrated

please visit the Circuit Wizard at circuitwizard.bluesea.com

ALTERNATOR

STARTER

2

1

e

-Series

Dual Circuit Plus™ battery switch

2A FUSE

Engines With Combined Alternator and Starter Wires

- typical of outboard motors

Start

Battery

Alternator Wiring may

Include the Following:

1. to Starter

2. to Engine terminal of

battery switch

3. to Start Battery

4. to House Battery
Alternator connected to a larger

battery bank is most efficient.

This diagram is for reference only.

Alternator wiring configuration does

not affect ACR installation.

Engines With Separate

Alternator and Starter Wires

- typical of inboard engines

SI-ACR

AUTOMATIC

CHARGING

RELAY

with

START

ISOLATION

* These installation diagrams show typical applications only. Your application may differ.
For further information, please go to www.bluesea.com and navigate to
Resources/Application Briefs and Technical Briefs.
* Because the SI-ACR is Dual Sensing, terminals A and B are interchangeable.
ACR function will not be affected by reversal of the starting and house batteries versus
the diagram.
* If the COMBINED indicator LED is flashing, the ACR is in a lockout state, and will
not combine batteries until the lockout condition is removed. Ensure neither battery is
below 9.5V for a 12V system or 19V for a 24V system. Also ensure positive voltage
is not present on the Start Isolation terminal.
* It is recommended that the ACR be connected directly to your battery positive terminals
through appropriately sized fuses. Connecting in a different location such as a battery
switch may affect accuracy because of voltage drop along current carrying conductors.
* If you are not knowledgeable about electrical systems, please consult an electrical
professional for help with installation.

425 Sequoia Drive

Bellingham, WA 98226 USA

p 360.738.8230

p 800.222.7617 USA and Canada

f 360.734.4195

[email protected]

www.bluesea.com

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